a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. item no description part no -1 -2 -5 -6 -7 -77 1 - 1 6-568176-8 crimper, wire 6-568176-8 1 1 1 1 1 1 3 - 1 1-1633966-5 crimper, insulation o 1-1633966-5 1 1 1 1 1 1 4 - 1 238011-7 block, crimper spacer 238011-7 1 1 1 1 1 - 5 - 1 1-2119780-1 depressor, shear 1-2119780-1 1 1 1 1 1 - 8 - 1 8-1333225-5 anvil, combination 8-1333225-5 1 1 1 1 1 1 9 - 1 1633861-1 shear, floating 1633861-1 1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 1 - 19 - 1 2119533-1 stripper, side feed 2119533-1 1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 1 - 28 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 1 - 29 - 1 2119959-1 assembly, strip guide 2119959-1 1 1 1 1 1 - 30 - 1 1320908-6 spacer, strip guide 1320908-6 1 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 2 - 34 - 1 2-1752356-7 support, terminal 2-1752356-7 1 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 1 - 47 - 1 2119653 feed cam, post feed 2119653-1 1 - - - - - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 1 - 53 - 2 2168083-3 scr, skt hd cap, rohs, m4 x 12.0 2168083-3 2 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - - 58 - 1 21028-2 pin, slotted spring .062 x .250 21028-2 1 1 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs 2168078-1 2 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - - 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 1 - 74 - 1 854769-4 holder, ins 854769-4 1 1 1 1 1 - 77 - 1 simp_22278-8 spring, compression 22278-8 1 1 1 1 1 - 82 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 1 - 244 - 1 2119082-8 cam, snail, insulation adjustment 2119082-8 1 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 - 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - - item no description part no -1 -2 -5 -6 -7 -77 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - - 1 - - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151132 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151132 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151132 -4 - - - 2151132 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2151132 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151132 -4 - - - 2151132 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151132 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151132 -7 a fine crimp height adjust none - - - - - - - 7- 2151132 -7 a crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: rec. & tab for mini multilock conn. wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] 1.40-1.70 mm [.055-.067 in] terminal application specification 114-5193 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 917308-1 c1__dwg_pn_1_1 917309-1 c1__dwg_pn_2_1 wire size crimp height mm [inch] 0.50mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 0.30mm2 w1__dwg_wgauge_2 0.90+/-0.05 [.035+/-.002] w1__dwg_crimp_ht_2 applicator data crimp size type wire 1.27 mm [.050] f insul 1.45 mm [.057] o applicator instructions 408-10389 crimp height reference setting 6.6 w1__fa_setting_1 7.9 w1__fa_setting_2 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 5.09 0.05 0.200 0.001 [ ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 24 38 242 33 60 41 54 21 28 82 30 19 34 67 32 243 244 46 10 241 11 70 63 3 53 50 44 247 13 12 52 74 58 77 5 66 62 246 245 213 1 8 51 20 166 29 252 39 260 54 164 a 34 8 ref ref 29 30 ref ref terminal support location feed track position guide by insulation barrel item 30 located at front holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version 59 56 59 56
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. set up gauge 2119599-1 applicator data crimp size type wire 1.27 mm [.050] f insul 1.45 mm [.057] o applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: rec. & tab for mini multilock conn. wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] 1.40-1.70 mm [.055-.067 in] terminal application specification 114-5193 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 917308-1 c1__dwg_pn_1_1 917309-1 c1__dwg_pn_2_1 wire size crimp height mm [inch] 0.50mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 0.30mm2 w1__dwg_wgauge_2 0.90+/-0.05 [.035+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 6.6 w1__fa_setting_1 7.9 w1__fa_setting_2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -21 -22 -25 -27 -77 1 - 1 6-568176-8 crimper, wire 6-568176-8 1 1 1 1 1 3 - 1 1-1633966-5 crimper, insulation o 1-1633966-5 1 1 1 1 1 4 - 1 238011-7 block, crimper spacer 238011-7 1 1 1 1 - 5 - 1 1-2119780-1 depressor, shear 1-2119780-1 1 1 1 1 - 8 - 1 8-1333225-5 anvil, combination 8-1333225-5 1 1 1 1 1 9 - 1 1633861-1 shear, floating 1633861-1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 2119533-1 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 - 28 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 - 29 - 1 2119959-1 assembly, strip guide 2119959-1 1 1 1 1 - 30 - 1 1320908-6 spacer, strip guide 1320908-6 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 2-1752356-7 support, terminal 2-1752356-7 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - 53 - 2 2168083-3 scr, skt hd cap, rohs, m4 x 12.0 2168083-3 2 2 2 2 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - 58 - 1 21028-2 pin, slotted spring .062 x .250 21028-2 1 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 74 - 1 854769-4 holder, ins 854769-4 1 1 1 1 - 77 - 1 simp_22278-8 spring, compression 22278-8 1 1 1 1 - 82 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 1 - 142 - 1 2119653-2 feed cam, post feed 2119653-2 1 - - - - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 - 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-8 cam, snail, insulation adjustment 2119082-8 1 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151132 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151132 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151132 -4 - - - 2- 2151132 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2151132 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151132 -4 - - - 2- 2151132 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151132 -7 a fine crimp height adjust none - - - - - - - 7- 2151132 -7 a crimp tooling kit - - - - - - - - *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 5.09 0.30 0.200 0.011 [ ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version 1 3 4 5 8 9 10 11 12 13 19 20 21 24 28 29 30 32 33 34 139 38 39 40 41 140 141 50 51 52 53 143 58 144 62 63 66 67 70 74 77 82 166 213 241 242 243 244 246 145 251 152 143 164 a feed track position guide by insulation barrel item 30 located at front holes 29 30 ref ref ref ref terminal support location 34 8 56 59 59 56
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