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sure star computer co., ltd no.2-1,daan road, shulin .dist., new taipei city 23 8 , taiwan. e-mail: info@surestar.com.tw tel: +886 2 26 82 2505 http: //www.surestar.com.tw fax: +886 2 2 682 2515 1100w redundant power supply model no. TC-1100RVN3
table of contents 1.introduction..................................... ................................................... ........................4 2.general description.............................. ................................................... ................5 3.electrical performance .......................... ................................................... ..........5 3.1. ac input .5 3.1.1. ac input voltage range .5 3.1.2. ac input frequency ...5 3.1.3. input waveform ..5 3.1.4 input current and inrush current ..5 3.2. input current harmonics ..5 3.3. input power factor 5 3.4. efficiency ...5 3.5. output ....6 3.5.1. stand-by power .....6 3.5.2. output current capacity..................... ................................................... ...............................................6 3.5.3. output voltage rise time ................... ................................................... ...............................................6 3.5.4. output voltage hold up time .6 3.5.5. dynamic load response time......................... ................................................... ......................................7 3.5.6. remote on/off control....................... ................................................... ................................................7 3.5.7. power good signal ................................. ................................................... ..........................................7 3.6. protection.................................... ................................................... ................................................... .8 3.6.1. over voltage protection..................... ................................................... ...............................................8 3.6.2. over load protection........................ ................................................... .................................................8 3.6.3. short circuit protection........................... ................................................... ..........................................8 3.6.4. over-temperature protection ....................... ................................................... ....................................8 3.7. power system fault signal.......................... ................................................... .............................................8 3.7.1. audible buzzer..................................... ................................................... .............................................9 3.7.2. buzzer status .....9 3.7.3. led indicator status........................ ................................................... .................................................9 3.7.4. ttl signal ................................................... ....................9 3.8 load sharing 3.8.1. forced load sharing......................... ................................................... ................................................9 3.8.2. load sharing signal......................... ................................................... .................................................9 3.9. hot-swap procedures 10
4.mechanical....................................... ................................................... ........................11 4.1. outside dimension............................. ................................................... ................................................... 11 4.2. dc output cables.............................. ................................................... ................................................... 12 4.3. ac input connector............................ ................................................... ..................................................1 5 4.4. cooling...................................... ................................................... ................................................... ....15 5.environments..................................... ................................................... .....................15 5.1. temperature .. .....15 5.2.humidity 15 5.3. altitude .. ..15 5.4. shock .. ....15 5.4.1. operating .. .......15 5.4.2. non-operating .....15 5.5. vibration ......15 5.5.1. operating ... ......15 5.5.2. non-operating .............15 5.6. power line disturbance .........16 5.6.1 over voltage ....................16 5.6.2. under voltage ......16 5.6.3. surviving surge and sag..................... ................................................... ............................................16 6. regulatory .16 6.1. safety standards ... .16 6.1.1. leakage current ..16 6.1.2. isolation resistance .16 6.1.3.dielectric withstand voltage ..16 6.2. electromagnetic compatibility . .16 6.2.1. emi/rfi standards ..16 6.2.2. line noise disturbance ................................................... ................................................... .....17 6.2.3. ac line transients .. .. 17 7. reliability ..17 7.1. mean time between failure(mtbf) ..17
1. introduction first of all, thank you for purchasing rvn3 series high-density redundant power supply for 4u~8u chassis. the rvn3 is a 2+1, hot-swappable/hot-pluggable, hig h-density redundant power supply set, it consists of: (1) complete metal frame (nickel-plated) (2) compact size (smaller than psii form factor) 2+ 1 power modules (3) backplane board the rvn3 series of hot swappable high-density redun dant power supply offer a maximum 1100watts of output power. the rvn3 series provide active power factor correction (pfc) at full range ac input complies with en 61000-3-2/3 fo r critical applications. the power units size is compact which smaller than psii form factor and both power modules built two interior 38x38 m/m ball bearing dc fans. each power module has designed with 5 outputs including +3.3v, +5v, +12v, -12v & 5vsb cir cuits and higher current availability based on intel atx12v / eps12v standards. all you can see on the backplane board is just passive components and this is the key point to a greater p ower supply mtbf. the unit including led display, buzzer alarm, ttl s ignal, etc. when all the power modules are at normal condition, it balances the load share through its parallel design and results the power system increa se reliability. to really discover the power and ease in using thes e products, we recommend that you read through this manual carefully.
2. general this specification describes the performance charac teristics of a 1100watts hot swappable, n+1 power system with +3.3v,+5v,+12v, -12v main dc outp uts, and 5v standby outputs. the system is configured to hold three identical 600w power su pply modules, sure star model TC-1100RVN3. 3. electrical performance 3.1.input 3.1.1. ac input voltage range 90vac 264vac 3.1.2. ac input frequency 47 63hz 3.1.3. input waveform the unit is capable of operating with 10% distorted sine wave input. it is measured by a distortion analyzer. its flat-topping clipped 10% from the peak value of standard sine-wave. 3.1.4. input current and inrush current ac input voltage max.input current per power supply module max inrush current per power supply module 115vrms 12arms 60a pack 230vrms 6arms 120a pack 3.2. input current harmonics the input current drawn on the power line shall not exceed the limits set by iec-61000-3-2. 3.3. input power factor the minimum power factor at full load shall be 0.98 /115v 60 hz and 0.96/230v 50 hz. 3.4. efficiency 76% typical at full load
3.5.output 3.5.1. stand-by power the system shall provide a standby output of 5v +/- 5% with a current sourcing capability of 3.0a. the ripple and noise of this output shall be less than 50mvp-p. the output shall be active whenever ac power is applied to the unit. *p son shall have no effect on this output. 3.5.2. output current capacity each of the 1+1 redundant power supply module shall be capable of supplying the output currents of as below subject to the listed conditio ns and a total output power of 600 watts. due to the active current share, the actual maximum steady state current from each output shall be about half of the maximum current specifie d. output current regulation output output voltage TC-1100RVN3 min. max. load line ripple & noise max. (p-p) +5v 3a 60a 5 1 50mv +3.3v 3a 47a 5 1 50mv +12v 4.5a 88a 5 1 70mv -12v 0a 1.5a 5 1 70mv +5sb 0.3a 3a 5 1 50mv remarks: 1.total max output of +5v and +3.3v not exceed 400w 2.power module total output power not exceed 1100w forTC-1100RVN3 3.noise bandwidth is from dc to 20mhz. 3.5.3. output voltage rise time the rise time shall be less than 20 ms measured fro m 10% to 90%. 3.5.4. output voltage hold up time upon loss of an ac input at any input voltage betwe en 115/230v, the output voltages of the system shall remain in regulation f or at least 16 ms at full output loads.
3.5.5. dynamic load response time the following shall apply to the 3.3 v, 5 v, and 12 v outputs: output voltage for each output shall recover to wit hin 5 % of its steady state level in less than 1 ms under the following conditions: ac input voltage: 90vac ~ 264vac repetition rate of 100hz with 50 % duty cycle output step load size load slew rate +3.3v 75% to 100% to 75% load 0.5 a/ u sec +5v 75% to 100% to 75% load 0.5 a/ u sec +12v 75% to 100% to 75% load 0.5 a/ u sec 3.5.6. remote on/off control the main outputs of this power supply (3.3v,5v,12v, -12v) shall be energized when input signal*pson is active. *pson is an active low ttl c ompatible signal referenced to the +5v standby common. this input signal shall be an open collector signal capable of sinking a minimum of 4ma. when *pson becomes inactive, the ma in outputs shall be disabled. power on power off pson low (0.8v max) hi (2v max) 3.5.7. power good signal the system shall have an active high ttl compatible signal capable of sinking 1ma and sourcing 100ua. the signal shall become active with in 100 to 500 ms from the instant +5v output reaches a steady state level within the spec ified regulation limits. it shall become inactive at least 1 ms before +5v drops to below th e lower regulation limit.
3.6. protection 3.6.1. over voltage protection output min max +3.3v 3.75v 4.3v +5v 5.7v 6.9v +12v 13v 14.3v 3.6.2. over power protection over 110% ~ 150% of rated load shut down latch off. 3.6.3. short circuit protection all output equipped with short circuit.(shut down o /p voltage, re-power on to recover). 3.6.4. over temperature protection when power supply temperature over 115 5 , power supply will shut down as it cools down to 855 , the power supply will re-start in auto-recovery. 3.7. power system fault signal when one of the power supply module in the system f ails to provide output, the system shall provide: 3.7.1. audible buzzer when the warning buzzer sounds, the user can reset the warning buzzer by pressing the buzzer reset or use the reset switch o f the system chassis. the reset switch can be connected by wires lead provided from the power supply system (please refer to sec. 3.7.2./3.7.3.). insert the po wer module which is removed for testing earlier, the sound of the warning bu zzer will disappear, the external warning led will turn green again. the led indicating the s tatus of the power supply will light again when testing another power supply by pe rforming the similar procedure.
3.7.2. buzzer status power supply condition buzzer status no ac power to all psu off ac present/only standby output on off power supply dc outputs on and ok off power supply failure beeping 3.7.3. led indicator status 3.7.4. ttl signal power supply condition output condition normal high failure low 3.8 load sharing 3.8.1. forced load sharing the +3.3v, +5v and +12v outputs shall have forced l oad sharing. the corresponding output shall share within 5% at full load when operated in a redundant 1+1 configuration. the 5vsb and C12v outputs shall not have forced load sharing between power modules. example of load share accuracy: power suppl y #1 = 20a power supply #2 > 19a and < 21a 3.8.2. load sharing signal the power supplies load share shall use a single lo ad share bus signal connected between each corresponding output. if the load sharing is d isabled by shorting the bus to ground, the power system shall continue to operate within regul ation limits for loads less than or equal to the full load rating of each power supply. the fail ure of one power supply shall not effect the output voltages of the other supply still operating . power supply condition power system status per power module status led color red green orange no ac power to all psu off off off ac present/only standby output on on off off power supply dc outputs on and ok off on on power supply failure off blinking off
3.9 hot-swap procedures please refer to the following when either power mod ule or the fan found defective. a) locate the defective power module by examining t he individual led (if led without light, it indicates the power module is def ective). warning: please perform the above step carefully otherwise i t may cause shut down the whole system. warning: please do not remove the defective power module unt il you have worn gloves to keep from be burned. this is due to the cover of th e power module is used as heat sink for cooling, usually the temperature is around 50 ~ 60 degree celsius under full load condition. b) loosen the bracket screws of the power module c) remove the defective power module by pulling out method warning: please put aside the power module await for cooling down. keep from other people tough it until it is cool. d) replace a new good power module, insert the powe r module into the power system to the end. e) check the led of the power module light green. f) check the led indicating the total power system status. it should be from twinkle to green. g) tighten the screws of the power module to fix it .
? 4. mechanical 4.1.outside dimension: 300(d) x 101(w) x 125(h)mm 5 dimension: 300(d) x 101(w) x 125(h)mm sing date ? revisions ? rev descripion model no ? part no ? mm of date sheet ? draw no D? units draw by LD check by approve by ? ? projection: material ? ?? : S : .2 .1 .025 .x= .xx= .xxx= toleances: jacky 2007,7,18 computer / / sppc t1.0 tc-1200_1350rvn3 ??D 6.0 125.0 300.0 101.0 ? 4.0(x4) 6#-32(x4) ? 0.5 10.0 25.0 75.0 15.0 121.0 111.0 101.0 308.0 314.0 15.5 58.0 38.0 56.5 12.0 6#-32(x3) ? 37.5 124.0 125.0
? 4.2. dc output cables -- m24p+m8p+m4p, sata*2, pci- e 6pin*2, hdd*26, floppy*2. below output harness length start from pcb boar d. black orange yellow yellow connector housing: molex 39-01-0280 or equivalent pin8 pin4 8pins(eps12v) pin1 pin5 purple pin24 pin10 connector housing: molex 39-01-2240 or equivalent gray black red black length wire type signal wire color pin no. red orange orange pin1 pin13 10 12 11 +12v3 +12v3 +3.3v 68 7 9 +5v com pw-ok +5sb com +5v com +3.3v 5 +3.3v 3 4 2 1 650mm 20mm 14 16 15 17 -12v com ps-on com +3.3v 13 com 18 19 com +5v 21 20 option 22 +5v +5v 23 24 com nc orange blue red red red green black black black black black orange +3.3s 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 22awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 18awg 1 2 4 3 5 com +12v 78 6 pin no. wire color signal wire type length black black 650mm 20mm black black yellow yellow yellow yellow com com com +12v +12v +12v 24pins(eps12v) terminal: molex 39-00-0039 or equivalent terminal: molex 39-00-0060 or equivalent pin4 pin2 pin1 pin3 com com black 650mm 20mm length wire type signal wire color pin no. 3 4 2 1 18awg 18awg 18awg 18awg black yellow +12v yellow +12v 4pins(atx12v,for p4) connector housing: molex 39-01-0280 or equivalent terminal: molex 39-00-0060 or equivalent
? p4h1 p4h3 p4h6 p4h5 p4h4 p4h2 terminal:amp 60619-4 or equivalent 4pins(hd/cd-rom/rw) com 150mm 10mm length wire size signal wire color pin no. 3 4 2 1 18awg 18awg 18awg 18awg black red +12v yellow black com +5v connector housing: amp 480424-0 or equivalent name p4f2 p4f1 p4h6 p4h5 p4h4 p4h3 p4h2 p4f2 p4h1 p4f1 pin4 pin3 pin2 pin1 pin1 pin2 pin3 pin4 pin4 pin3 pin2 pin1 pin1 pin2 pin3 pin4 pin4 pin3 pin2 pin1 pin1 pin2 pin3 pin4 pin1 pin4 pin1 pin4 name name connector housing: amp 480424-0 or equivalent connector housing: amp 171822-4 or equivalent com 150mm 10mm length wire type signal wire color pin no. 3 4 2 1 22awg 22awg 22awg 22awg black red +12v yellow black com +5v +5v com black yellow +12v red black 18awg 18awg 18awg 18awg 1 24 3 pin no. wire color signal wire size length 650mm 20mm com 4pins(floppy disk) terminal: amp 170262-2 or equivalent 4pins(hd/cd-rom/rw) terminal:amp 60619-4 or equivalent terminal: molex 39-00-0060 or equivalent connector housing: molex 39-01-0280 or equivalent 6pins(pci express) +12v +12v com com com yellow yellow black black black +12v yellow 18awg 18awg 18awg 18awg 18awg 18awg 1 2 4 35 6 pin no. wire color signal wire type length 650mm 20mm pin1 pin4 pin3 pin6
? / white / white h2510 green pwr led red brown 5 led pin2 pin1 187p / white wire color name pw1 led pw2 led 2510 com 900mm 20mm length wire type signal wire color pin no. 2 1 22awg 22awg black +5v red 900mm 20mm length wire type 22awg 22awg 22awg 22awg 22awg 1 2 pin no. wire color signal wire type length 900mm 20mm gray gray led color orange red/green com rest connector housing: molex 22-01-3027 or equivalent ttl signal alarm rest led indicators power module (pw1/pw2/pw3 led) & power system (pwr led) pin1 5pin(serial ata hd) connector housing: tkp/h127m2 or equivalent black com yellow 18awg 18awg 1 2 pin no. wire color signal wire type length 650mm 20mm 150mm 10mm +12v 3 18awg +5v red black com 18awg 4 5 18awg +3.3v orange orange 22awg orange / white orange pw3 led pin2 pin1
? 4.3. ac input connector iec 320 ac inlet with emi filter, 15a/250v 4.4. cooling by ball bearing dc fan. 5. environments 5.1. temperature operating : 0 to +45 non operating: -20 to +70 5.2. humidity operating : 5% to 95%, non-condensing non operating: 20% to 90%,non-condensing 5.3. altitude operating: sea level to 7,000 feet non-operating: sea level to 40,000 feet 5.4. shock 5.4.1. operating 5g for 11ms with a ? sine wave for each of the perp endicular axes x, y, and z. 5.4.2. non-operating 30g for 11ms with a ? sine wave for each of the per pendicular axes x, y, and z. 5.5. vibration 5.5.1. operating 10hz to 500hz sweep at 0.5g constant acceleration f or one hour on each of the perpendicular axes x, y, and z. 5.5.2. non-operating 10hz to 300hz sweep at 2g constant acceleration for one hour on each of the perpendicular axes x, y, and z.
? 5.6. power line disturbance 5.6.1. over voltage the power supply shall function with no interruptio n when line input is surged 15 % above nominal for one second. the verification test shall be performed 10 times with a 10 % duty cycle. 5.6.2. under voltage the power supply shall function with no interruptio n when line input is sagged 20%below nominal for one second. the verification t est shall be performed10 times with a 10 % duty cycle. 5.6.3. surviving surge and sag power supply shall survive a surge to 147vac for 0. 5 second and a sag to 80vac for 0.5 second without damage. 6. regulatory 6.1. safety standards a. ul/cul60950-1 b. tuv en60950-1 c. cb d. ccc 6.1.1. leakage current input leakage current from line to frame ground will be less than 3.5ma rms. for each power module. condition: 264vac/60hz 6.1.2. isolation resistance primary to earth ground 500vdc , 50m ohms mi n. 6.1.3. dielectric withstand voltage primary to secondary : 1500v ac / 50hz for 1 minute . primary to safety ground: 1500v ac / 50hz for 1 min ute. 6.2. electromagnetic compatibility 6.2.1. emi/rfi standards a. fcc part 15, class a. b. cispr22 (en55022)class a.
? 6.2.2. line noise disturbance the power supply shall operate normally when instal led in a computer system and subjected to power line noise described in en61000-4-4, level 3 (2 kv open circuit voltage). the power supply shall not cause any failure in the host comp uter system during line noise testing. 6.2.3. ac line transients the power supply shall comply with the surge voltag e requirements of en61000-4-5 level 3 (2 kv peak open circuit voltage from line/neutral t o gnd , and 1 kv from line to neutral) 7. reliability 7.1. mean time between failure(mtbf) using mil - hdbk -217f the calculated mtbf 100,000 hours at 25 . *note: the description stated herein is subject to ch ange without prior notice.

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