28 28 varicon ? series 8026 ? 0.100" rectangular connector features ? economical miniature high-density connectors suitable for high-reliability and military applications. ? 0.100" (2.54mm) square grid rack and panel connectors with male and female insulators are available in four sizes: 33, 75, 117 and 165 contacts. ? insertable / removable mini-varilok and mini-wrap contacts. ? crimp and/or solderless wrap terminations. ? exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code). ? actuating screw facilitates mating and unmating; locks mated connectors together. ? keyed and shrouded insulator design prevents incorrect mating and protects contacts from mishandling. ? simplified polarizing hardware permits 36 polarization combinations per connector pair. ? optional covers with top or side cable entry and clamp. ? optional cable clamps. ? choice of any combination of hardware ? or no hardware. current rating: 5 amperes contact resistance: 6 milliohms withdrawal force: 2 to 8 ounces max. per contact material: phosphor bronze standard plating: gold, 10 microinches min., over nickel, 50-100 microinches spacing: 0.100" (2.54mm) technical specifications contacts insulators insulation resistance: 5,000 megohms, min. (diallyl phthalate insulators) 5,000 megohms, min. (polycarbonate insulators) operating temperature: -40oc to +120oc dielectric withstanding voltage: sea level: 1,000 volts rms materials: 0.100" (2.54mm) spacing ? diallyl phthalate, glass-filled, flame resistant ordering code 00 8026 033 number of contacts 033 = 33 075 = 75 117 = 117 165 = 165 000 contact code order crimp contacts separately by part number. otherwise specify contact code 491. 000 = crimp (3000 - contact reel) part number 60 8216 0323 00 339 000 = crimp (loose contact) accepts #22-30 awg wire part number 60 8216 0313 00 339 491 = wire wrappable removable contact .025" (.635mm) sq. x .564" (14.33mm) tail part number 60 8216 0413 00 339 803 variation code add 050 to order alternative keying (pin & socket) i.e. 701 = standard hermaphroditic keying 751 = pin and socket keying complete a 15 digit assembly number for each mating part, male and female.
29 29 insulator variation body code actuating fixed keying cover type no. screw nut hardware 701 yes no yes no 702 yes no no no male 703 no yes yes no (exposed 704 no yes no no contacts) 733 no no yes no 734 no no no no 801 no yes yes no 802 no yes no no female 803 yes no yes no (recessed 804 yes no no no contacts) 833 no no yes no 834 no no no no varicon ? series 8026 ? 0.100" rectangular connector variation codes 33 contacts table 1 variation code no. insulator cover cover cable actuating fixed keying body without small large entrance screw nut hardware type cover clamp clamp 701 ? ? no yes no yes 702 ? ? no yes no no 703 ? ? no no yes yes 704 ? ? no no yes no 733 ? ? no no no yes 734 ? ? no no no no ? 705 713 top yes no yes ? 706 714 side yes no yes male ? 707 715 top yes no no (exposed ? 708 716 side yes no no contacts) ? 709 717 top no yes yes ? 710 718 side no yes yes ? 711 719 top no yes no ? 712 720 side no yes no ? 735 739 top no no yes ? 736 740 side no no yes ? 737 741 top no no no ? 738 742 side no no no 801 ? ? no no yes yes 802 ? ? no no yes no 803 ? ? no yes no yes 804 ? ? no yes no no 833 ? ? no no no yes 834 ? ? no no no no ? 805 813 top no yes yes ? 806 814 side no yes yes female ? 807 815 top no yes no (recessed ? 808 816 side no yes no contacts) ? 809 817 top yes no yes ? 810 818 side yes no yes ? 811 819 top yes no no ? 812 820 side yes no no ? 835 839 top no no yes ? 836 840 side no no yes ? 837 841 top no no no ? 838 842 side no no no 75, 117 & 165 contacts table 3 insulator variation body code actuating fixed keying cover type no. nut nut hardware male 503 no yes yes no (exposed 504 no yes no no contacts) female 601 no yes yes no (recessed 602 no yes no no contacts) 33 contacts table 2
30 varicon ? series 8026 ? 0.100" rectangular connector 33 contacts female plug (recessed contacts) for variation code number see table 1 see table 2 page 29 page 29 75 contacts female plug (recessed contacts) for variation code number see table 3 see table 4 page 29 page 29 clamp cover cable 8026/.100" number entrance description (2.54mm) sq. 30 8016 9821 00 000 side small 75 pin 30 8016 9822 00 000 top small 75 pin 30 8016 9823 00 000 side small 117 pin 30 8016 9824 00 000 top small 117 pin 30 8016 9825 00 000 side large 75 pin 30 8016 9826 00 000 top large 75 pin 30 8016 9827 00 000 side large 117 pin 30 8016 9828 00 000 top large 117 pin 30 8016 9832 00 000 side large 165 pin clamp cover cable 8026/.100" number entrance description (2.54mm) sq. 30-8016-9833 00 000 top large 165 pin 30-8016-9838 00 000 side ex-large 75 pin 30-8016-9839 00 000 top ex-large 75 pin 30-8016-9840 00 000 side ex-large 117 pin 30-8016-9842 00 000 top ex-large 117 pin 30-8016-9843 00 000 side ex-large 165 pin 30-8016-9844 00 000 top ex-large 165 pin 30-8016-9845 00 000 side ex-large ? 30-8016-9846 00 000 top ex-large ? series 8026 cover cross reference. for details see page 21
31 varicon ? series 8026 ? 0.100" rectangular connector polarization / keying alternative keying example (pin & socket) p insulator body type p = male, r = female ls left side pin 5 left side pin position 1 through 6 rs right side pin 3 right side pin position 1 through 6 note: same size of pin and socket keying hardware are used on all existing 8026 connectors (33, 75, 117, 165) ? both sides 117 contacts female plug (recessed contacts) for variation code number see table 3 see table 4 page 29 page 29 165 contacts female plug (recessed contacts) for variation code number see table 3 see table 4 page 29 page 29 polarization code polarizing pins, when desired, are factory set in position #1. customer can reset as shown below, use tool no. 06 1989 02. to order factory settings other than position #1, fill out the ?polarizing code? below and submit it along with the completed connector ordering code.
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