a-78 apem w ww.apem.com 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) distinctive features a q q approval and lists cecc 96201-005 cecc 96201-008 muahag and qpl listed (europe only) french defence approved : dat list no a5999 x001. this range of professional toggle switches is suitable for use in military and other high specification environments. q q contacts highly reliable contacts suitable for low level applications (10ma 50mv - 10? 5vdc min.) or power applications (2a 250vac - 4a 125vac - 4a 30vdc max.) q q pinned lever the base of the switch lever is pinned to the bushing, thus earthing the lever to the bushing. this also provides strain relief to protect the switch if accidentally knocked. q q double shell case for high mechanical strength and high electrical insulation. q q compact size the small rear end of the switch allows space saving behind the panel. q q finish matt black finish on body , bushing, lever and hardware. q q sealing panel sealed to ip 67, these switches are frontal sealed by two o-rings and have full rear end sealing. q q accessories a compr ehensive range of pr otection boots (both full and half length), locking levers and security caps are available.
apem www.apem.com a-79 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) specifications a ma terials ?case : diallylphthalate (dap) with plastic external shell (epoxy sealed) ?actuator : brass, black chr ome plated ?bushing : brass, black chr ome plated ?contacts : solid rivet - gold plated silver/nickel alloy e lectrical specifications ? max. current/voltage rating with resistive load : 2a 250vac - 4a 125vac - 4a 28vdc ? minimum load : 10ma 50mv, 10? 5vdc w hen used above 300ma 28vdc, the gold plating is removed on contact areas and is considered only as a protection against oxidation during storage. ?initial contact resistance : 10 m max. ?insulation resistance : 1.000 m min. at 500vdc ?dielectric strength : 1.000 vrms 50 hz min. between terminals 2.000 vrms 50 hz min. between poles 2.000 vrms 50 hz min. between terminals and frame ?contact bounce : 2 ms max. ?electrical life : - at 2a 250vac - 4a 28vdc : 20.000 cycles (10.000 for functions 5, 4-1r, 4-2r) - at low level (50mv 10ma) : 150.000 cycles (switches with 2 maintained positions) 100.000 cycles (switches with 3 maintained positions) 50.000 cycles (momentary functions 7, 8, 4-1r, 4-2r, 5) general specifications ?torque : 1,50 nm (1.10 ft.lb) max. applied to nut ?panel thickness : 8 mm (.314) max. --3 mm (.118) min. ?shock test : 50g --11ms (iec 68----7) ?vibrations : 10-500 hz - 10g (iec68-2-6) ?operating temperature : --0?to +85? ?humidity test : 56 days, 93 % r.h., 40?(iec 68-2-3- ?salt spray test : 96 hours (iec 68----1) approvals many models within this range have full cecc approval and are marked cecc. please consult factor y for list of appr oved models. sealing ?front panel sealing by two o--ings flatted bush for precise orientation ?panel seal withstands 1 bar pr essure and r emains sealed even when the switch is operated. ?epoxy sealed ter minals ?splash--roof case flat ? o-rings amps 4 a 2 a 1 0 a 5 vdc 2 8 vdc 1 25 vac 250 vac volts 50 mv 1 0ma 48 vdc 1 a 1
a-80 apem w ww.apem.com 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) overview a 12 series terminals and bushings 1 solder lug terminals, threaded bushing ? 11,9 (15/32) 2 straight pc terminals, threaded bushing? 11,9 (15/32) number of poles 4 double pole 5 three pole 6 four pole electrical functions 6 on - on 9 on off on 7 mom off mom 8 on off mom 4 o n on on on on mom ? mom on mom ? 5 on mom function 4 . for 2 and 4 poles only. . ? must not have blank in "momentary" box. momentary 1r on on mom 2r mom on mom . for function 4 only. . leave blank for otherf unctions. about this series on the following pages, you will find successively : - model structure of switches - options in the same order as in above chart dimensions : first dimensions are in mm while inches are shown as bracketted numbers. fluorescent tip blank none 0.38 white fluorescent tip to lever x778 high performance fully sealed matt black switches. levers blank standar d lever -12 shor t lever locking levers 1v 1 locked position 2v 2 locked positions 3v 3 locked positions approval cecc a vailability : consult factor y for details of approved models. sealing boots can be used to further protect the switches against dust and water. they are presented in section h. mounting accessories : standard hardware supplied with all models : 1 hex nut 14 mm (.551) across flats, part number u41. this nut is pr esented after model str uctur e of switches. security caps ar e available to pr event inadver tent lever operation. they are presented in section i. packaging unit : 2 pole models : 25 pieces 3 and 4 pole models : 20 pieces .
apem www.apem.com a-81 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) fully sealed - matt black a solder lug terminals - four pole solder lug terminals - three pole solder lug terminals - double pole model structure f unction 6 other functions i ii iii 12146 x778 on - on 12149 x778 on off on 12147 x778 mom off mom 12148 x778 on off mom 12144 x778 on on on 12144-1r x778 mom on on 12144-2r x778 mom on mom 12145 x778 on mom i ii iii 12156 x778 on - on 12159 x778 on off on 12157 x778 mom off mom 12158 x778 on off mom i ii iii 12166 x778 on - on 12169 x778 on off on 12167 x778 mom off mom 12168 x778 on off mom 12164 x778 on on on 12164-1r x778 on on mom 12164-2r x778 mom on mom shown with standard lever f lat f lat flat flat function 6 t ypical angle of throw (a) 24 functions 9, 7, 8, 4 20 function 5 12 (.039) 1.00 ( . 3 3 8 ) 8 . 6 0 (.098) ( .047) ( . 0 6 6 ) 1 . 7 0 1 .20 2 .50 ( . 1 6 1 ) 4 . 1 0 43 2 312 - 1 ( .681) (.409) (.594) (.161) ( . 0 1 9 ) ( . 6 2 9 ) (.629) ( . 2 3 6 ) ( . 0 9 8 ) a ( 15/32-32uns) ep oxy ( . 1 5 7 ) i iii ii 15.10 4.10 17.30 10.40 16.00 ?1.90--2uns 4 . 0 0 0 . 5 0 1 6 . 0 0 2 . 5 0 6 . 0 0 ? 6 . 0 0 ( . 2 3 6 d i a ) (.059) 1.50 0 . 5 0 10.40 1 7.30 4.10 15.10 iii ii i a ( . 0 1 9 ) (.161) (.594) (.409) (.681) 6 . 0 0 2 . 5 0 ( . 0 9 8 ) ( . 2 3 6 ) 1 6 . 0 0 ( . 6 2 9 ) ( . 1 5 7 ) 4 . 0 0 ep oxy ? 6 . 0 0 ( . 2 3 6 d i a ) ?1.90--2uns (15/32-32uns) (.866) 22.00 1.50 (.059) 0 . 5 0 10.40 17.30 4.10 15.10 iii iii a ( . 0 1 9 ) (.161) (.594) (.409) (.681) 4 . 0 0 ( . 1 5 7 ) ( . 2 3 6 ) ( . 0 9 8 ) 2 . 5 0 6 . 0 0 ( . 2 3 6 d i a ) ? 6 . 0 0 (15/32-32uns) ?1.90--2uns ( . 6 2 9 ) 1 6 . 0 0 (1.106) 28.10 (.059) 1.50 ep oxy
a-82 apem w ww.apem.com 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) fully sealed - matt black a straight pc terminals - four pole s straight pc terminals - three pole s straight pc terminals - double pole s i ii iii 12246 x778 on - on i ii iii 12256 x778 on -on i ii iii 12266 x778 on - on p anel cut - out st andard hardware hex nut u41 (matt black) positions and connections, see next page. s models with straight pc terminals are also available with 3,5 mm (.138) short ter minals, functions 6, 9, 7 and 8 . on r equest. flat f lat flat (.681) (.409) (.594) ( . 6 2 9 ) (.629) 24? (15/32-32uns) ep oxy ( . 1 5 7 ) i ii iii 15.10 17.30 10.40 16.00 ?1.90--2uns 4 . 0 0 1 6 . 0 0 ? 6 . 0 0 ( . 2 3 6 d i a ) ( .338) ( . 0 3 9 ) ( . 2 3 6 ) ( . 2 3 6 ) ( .157) (.062 dia) 1 . 0 0 6 . 0 0 6 . 0 0 ?.60 4 .00 8.60 (.059) 1 .50 (.551) (.090) ?11.9-32uns (15/32-32uns) 14.00 2.30 5.10 (.200) ?12.00 (.472 dia) (.059) 1.50 22.00 (.866) (15/32-32uns) ? 11.90-32uns ( . 2 3 6 d i a ) ? 6 . 0 0 ep oxy 4 . 0 0 ( . 1 5 7 ) ( . 6 2 9 ) 1 6 . 0 0 ( .681) (.409) ( .594) 24? i i i iii 15.10 17.30 10.40 4.00 6 . 0 0 (.157) ( . 2 3 6 ) 6 . 0 0 1 . 0 0 ( . 2 3 6 ) ( . 0 3 9 ) 8.60 (.338) ? 1.60 (.062 dia) (.059) 1.50 22.00 (.866) (15/32-32uns) ?1.90--2uns ( . 2 3 6 d i a ) ? 6 . 0 0 ep oxy 4 . 0 0 ( . 1 5 7 ) ( . 6 2 9 ) 1 6 . 0 0 (.681) (.409) (.594) 2 4? i ii iii 15.10 17.30 10.40 4.00 6 . 0 0 (.157) ( . 2 3 6 ) 6 . 0 0 1 . 0 0 ( . 2 3 6 ) ( . 0 3 9 ) 8.60 (.338) ?.60 (.062 dia)
apem www.apem.com a-83 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) positions and connections a f unction 12146 12147 12148 12149 12148ct 12145 12144 12144-1r 12144-2r 12156 12166 12164 terminal identification wiring for 3-way switches (function 4) lever position and connections i ii iii (flat) on - on (1-3)-4 (1-3)-2 (5-7)-8 (5-7)-6 mom off mom on off mom on off on mom off on 1-2 1-3 4-5 4-6 - on mom 1-2 1-3 4-5 4-6 on on on mom on on mom on mom 1-2 1-3 1-3 4-5 4-5 4-6 on - on (1-3)-4 (1-3)-2 (5-7)-8 (5-7)-6 (9-11)-12 (9-11)-10 on - on 1a - 3a 1a - 2a 1c - 3c 1c - 2c 1e - 3e 1e - 2e 1g - 3g 1g - 2g on on on 1a - 2a 1a - 2a 1a - 3a 1c - 2c 1c - 3c 1c - 3c 1e - 2e 1e - 2e 1e - 3e 1g - 2g 1g - 3g 1g - 3g e xternal jumper (added by customer) 12164 12144 12144-1r 12144-2r f lat a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7 -5 8 4 3 -1 2 ceg a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7 -5 8 4 3 -1 2
a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7 -5 8 4 3 -1 2 ceg a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7 -5 8 4 3 -1 2
1a 2a 1c 1e 1g 3a 2c 3c 2e 3e 2g 3g 1 4 3 2 6 5 4 1 3 2 6 5 4 1 3 2 6 5 a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7-5 8 4 3-1 2 ceg a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7-5 8 4 3-1 2
a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7-5 8 4 3-1 2 ceg a 2 1 33 1 2 4 3-1 210 9-11 12 3 1 25 46 6 7-5 8 4 3-1 2
a-84 apem w ww.apem.com 12000x778 series high performance toggle switches - threaded bushing ? 11,9 (15/32) a fluorescent tip x778 x778 blank none 0.38 white fluorescent tip. becomes luminous when submitted to ultra-violet rays. standard lever locking lever levers / locking levers locking levers levers standard (leave blank) -12 shor t lever dash compulsory before lever code. sealing boots : see section h. security caps : see section i. -1v 1 locked position (function 6) typical angle of throw : 26 consult factor y for other locking lever options. -2v 2 locked positions (function 6) t ypical angle of thr ow : 26 -3v 3 locked positions (functions 9 and 4) typical angle of throw : 20 flat agency approval c c e e c c c c cecc 96201-005 and cecc 96201-008 availability : consult factory for details of approved models. marking : to order switches marked cecc, please complete above box with "cecc". blank : no agency approval required. x778 1 1 . 9 0 ( . 4 6 8 ) ( . 6 8 1 ) (.236 dia) 1 7 . 3 0 ?6.00 ( . 4 6 8 ) 1 1 . 9 0 ( . 8 1 1 ) 2 0 . 6 0 (.275) ?7.00 ? 7 . 0 0 ( . 2 7 5 d i a ) 1 1 . 9 0 ( . 4 6 8 ) 1 9 . 4 0 ( . 7 6 3 ) ( . 4 6 8 ) ( . 7 6 3 ) 1 1 . 9 0 1 9 . 4 0 ( . 2 7 5 d i a ) ? 7 . 0 0 ( . 4 6 4 ) (.196 dia) ?5.00 1 1 . 8 0 ( . 4 6 8 ) 1 1 . 9 0
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