powerex, inc., hillis street, youngwood, pennsylvania 15697 (724) 925-7272 pow-r-blok tm dual & single diode isolated module 100 amperes / up to 1600 volts revision date: 01/26/2002 CD41__99a, cs41__99a cn41__99a, cc41__99a outline dimensions dimension inches millimeters a 3.62 92 b 0.83 21 c 3.15 80 d 1.18 30 f 0.59 15 g 0.79 20 h 0.79 20 m 1.14 29 n 0.25 6.3 p 0.94 24 r 0.71 18 t 0.25 6.3 u m5 m5 note: dimensions are for reference only. CD41__99a, cs41__99a cn41__99a, cc41__99a dual & single diode isolated pow-r-blok tm module 100 amperes / up to 1600 volts ordering information : select the complete nine digit module part number from the table below. example: CD411699a is a 1600 volt, 100 ampere dual diode isolated pow-r-blok tm module type voltage volts (x100) current amperes (x1) CD41 cn41 cc41 cs41 08 12 16 99 (100a) description: powerex dual diode & single diode modules are designed for use in applications requiring rectification and isolated packaging. the modules are isolated for easy mounting with other components on a common heatsink. pow-r-blok tm has been tested and recognized by the underwriters laboratories. features: electrically isolated heatsinking dbc alumina (al 2 o 3 ) insulator copper baseplate low thermal impedance for improved current capability ul recognized (e78240) benefits: no additional insulation components required easy installation no clamping components required reduce engineering time applications: power supplies bridge circuits ac & dc motor drives battery supplies large igbt circuit front ends lighting control heat & temperature control welders + 2 CD41 3 - 1 ~ cs41 2 2 + cn41 3 1 - 1 + + - 2 + cc41 3 1 -- connection diagrams outline drawing label 1 2 3 g h f b a r "u" thread t c p n d m
powerex, inc., hillis street, youngwood, pennsylvania 15697 (724) 925-7272 pow-r-blok tm dual & single diode isolated module 100 amperes / up to 1600 volts revision date: 01/26/2002 CD41__99a, cs41__99a cn41__99a, cc41__99a absolute maximum ratings characteristics conditions symbol units repetitive peak reverse blocking voltage v rrm up to 1600 v non-repetitive peak reverse blocking voltage (t < 5 msec) v rsm v rrm + 100 v rms forward current dc conduction, t c =90c i f(rms) 157 a average forward current 180 conduction, t c =100c i f(av) 100 a peak one cycle surge current, non-repetitive 60 hz, 100% v rrm reapplied, t j = 150c 60 hz, no v rrm reapplied, t j = 150c 50 hz, 100% v rrm reapplied, t j = 150c 50 hz, no v rrm reapplied, t j = 150c i fsm i fsm i fsm i fsm 1,780 2,110 1,700 2,020 a a a a peak three cycle surge current, non-repetitive 60 hz, 100% v rrm reapplied, t j = 150c 50 hz, 100% v rrm reapplied, t j = 150c i fsm i fsm 1,310 1,250 a a peak ten cycle surge current, non-repetitive 60 hz, 100% v rrm reapplied, t j = 150c 50 hz, 100% v rrm reapplied, t j = 150c i fsm i fsm 940 900 a a i 2 t for fusing for one cycle 8.3 ms, 100% v rrm reapplied, t j = 150c 8.3 ms, no v rrm reapplied, t j = 150c 10 ms, 100% v rrm reapplied, t j = 150c 10 ms, no v rrm reapplied, t j = 150c i 2 t i 2 t i 2 t i 2 t 13,190 18,650 14,450 20,430 a 2 sec a 2 sec a 2 sec a 2 sec operating temperature t j -40 to +150 c storage temperature t stg -40 to +150 c max. mounting torque, m6 mounting screw on terminals 25 3 in. ? lb. nm max. mounting torque, module to heatsink 44 5 in. ? lb. nm module weight, typical 110 g 3.88 oz v isolation @ 25c circuit to base, all terminals shorted together 50-60 hz, 1 second v rms 3500 v
powerex, inc., hillis street, youngwood, pennsylvania 15697 (724) 925-7272 pow-r-blok tm dual & single diode isolated module 100 amperes / up to 1600 volts revision date: 01/26/2002 CD41__99a, cs41__99a cn41__99a, cc41__99a electrical characteristics, t j =25c unless otherwise specified characteristics symbol test conditions min. max. units repetitive peak reverse leakage current i rrm up to 1600v, t j =150c 10 ma peak on-state voltage v fm t j =25c, i fm =315a, 180 conduction 1.45 v threshold voltage, low-level slope resistance, low-level v (fo)1 r t1 t j = 150c, i = 16.7% x i f(av) to i f(av) 0.79 1.78 v m ? threshold voltage, high-level slope resistance, high-level v (fo)2 r t2 t j = 150c, i = i f(av) to i fsm 0.87 1.57 v m ? v tm coefficients, full range t j = 150c, i = 15%i f(av) to i fsm v tm = a+ b ln i +c i + d sqrt i a = b = c = d = 7.72e-01 1.22e-02 1.57e-03 -2.76e-05 thermal characteristics characteristics symbol max. units thermal resistance, junction to case r j-c per module, both conducting per junction, both conducting 0.175 0.35 c/w c/w thermal impedance coefficients z j-c z j-c = k 1 (1-exp(-t/ 1 )) + k 2 (1-exp(-t/ 2 )) + k 3 (1-exp(-t/ 3 )) + k 4 (1-exp(-t/ 4 )) k 1 = 9.82 e+1 k 2 = -1.11 e+2 k 3 = 1.32 e+1 k 4 = 2.72 e-1 1 = 4.60 e-3 2 = 4.65 e-3 3 = 5.05 e-3 4 = 0.1398 thermal resistance, case to sink lubricated r c-s per module 0.1 c/w
powerex, inc., hillis street, youngwood, pennsylvania 15697 (724) 925-7272 pow-r-blok tm dual & single diode isolated module 100 amperes / up to 1600 volts revision date: 01/26/2002 CD41__99a, cs41__99a cn41__99a, cc41__99a 0 180 360 conduction angle maximum on-state power dissipation 30 60 90 120 180 0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 102030405060708090100 average on-state current - if(av) - amperes max. power dissipation per diode - watts (sinusoidal waveform) 0 180 360 conduction angle maximum allowable case temperature 120 90 60 30 180 100 105 110 115 120 125 130 135 140 145 150 0 102030405060708090100 average on-state current - if(av) - amperes max. case temperature - tcase -c (sinusoidal waveform) 0 180 360 conduction angle maximum on-state power dissipation 360 270 180 120 30 60 90 0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160 average on-state current - if(av) - amperes max. power dissipation per diode - watts (rectangular waveform) 0 180 360 conduction angle maximum allowable case temperature 270 180 120 90 60 30 360 90 95 100 105 110 115 120 125 130 135 140 145 150 0 20 40 60 80 100 120 140 160 average on-state current - if(av) - amperes max. case temperature - tcase -c (rectangular waveform) maximum on-state forward voltage drop 0 0.5 1 1.5 2 2.5 3 10 100 1000 instantaneous on-state current - ifm - amperes on-state voltage - vfm - volts ( tj = 150 c ) maximum transient thermal impedance 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.001 0.01 0.1 1 10 100 time - t - seconds thermal impedance - rjc - c/w (junction to case)
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