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ka series 4 & 5 row dimensions are in inches [mm] 3 / 69 www.hypertronics.com 4 and 5 row printed circuit board connectors 48, 68, 80, 96, 100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230, 240, 264, 300, 320, 330, 352, 390, 392, and 490 contacts ? 4 row and 5 row printed circuit board connectors ? 0.100 x 0.100 [2.54 x 2.54] grid spacing ? straight dip, right angle solder, crimp, solder cup, and wire wrap ? terminations ? 0.024 [0.60] diameter pins/sockets rated at 4 amps ? average insertion force of 1 ounce per contact ? contacts removable from wiring side (front release, rear removable) ? alignment and keying provided by the end guides - 36 combinations (user changeable) general specifications number contacts 48, 68, 80, 96, 100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230, 240, 264, 300, 320, 330, 352, 390, 392 and 490 contact diameter 0.024 [0.60] current rating 4 amps at 30 c rise contact resistance < 5 milliohms extraction force 0.3 to 2.0 oz. per contact contact life cycles 100,000 breakdown voltage between contacts > 1400v rms dielectric withstanding voltage > 1050v rms insulation resistance > 10 6 megohms at 500 vdc temperature rating -55 c to 125 c insulator material diallyl-phthalate contact material plating beryllium copper wires and brass body gold over nickel guides hardware material plating nickel plated brass and passivated stainless steel number of contacts a b 48 1.840 [46.74] 1.500 [38.10] 68 2.340 [59.44] 2.000 [50.80] 80 2.640 [67.06] 2.300 [58.42] 96 3.040 [77.22] 2.700 [68.58] 100 3.140 [79.76] 2.80 [71.12] 108 3.340 [84.84] 3.000 [76.20] 120 3.640 [92.46] 3.300 [83.82] number of contacts a b 128 3.840 [97.54] 3.500 [88.90] 136 4.040 [102.62] 3.700 [93.98] 160 4.640 [117.86] 4.300 [109.22] 184 5.240 [133.10] 4.900 [124.46] 196 5.540 [140.72] 5.200 [132.08] 228 6.340 [161.04] 6.000 [152.40] notes: 1) mated length 0.678 [17.22]. 2) tolerance 0.020 [0.50]. 3) wire wrap is a trademark of gardner denver. plating reference male pins: t = 10in gold (min) over nickel th = 50in gold (min) over nickel female sockets: tah = 50in gold (min) over nickel on mating surface, gold flash over nickel on termination connector dimensions 48 to 228 contacts plugs receptacles hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 69
ka series 4 & 5 row 3 / 70 www.hypertronics.com dimensions are in inches [mm] number of contacts a b 208 6.040 [153.42] 2.850 [72.39] 240 6.840 [173.74] 3.250 [82.55] 264 7.438 [188.92] 3.550 [90.17] 352 9.640 [244.86] 4.650 [118.11] 392 10.640 [270.26] 5.150 [130.81] notes: 1) for insulators longer than 7.00 [178.00], a mother board-daughter board configuration is required. 2) tolerance 0.020 [0.50]. 3) mated length 0.678 [17.22]. plugs receptacles 4 row connectors 208, 240, 264, 352 and 392 contacts hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 70
ka series 4 & 5 row dimensions are in inches [mm] 3 / 71 www.hypertronics.com number of contacts a b 125 3.140 [79.76] 2.800 [71.12] 140 3.440 [87.38] 3.100 [78.74] 160 3.840 [97.54] 3.500 [88.92] 200 4.640 [117.86] 4.300 [109.22] 230 5.240 [133.10] 4.900 [124.46] 240 5.440 [138.10] 5.100 [129.54] notes: 1) tolerance 0.020 [0.50]. 2) mated length 0.678 [17.22]. plugs receptacles 5 row connectors 125, 140, 160, 200, 230 and 240 contacts hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 71
ka series 4 & 5 row 3 / 72 www.hypertronics.com dimensions are in inches [mm] note 3 2 0.339 8.61 0.045 1.14 e 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 e 0.554 14.07 [6.96] 0.274 b a 12 3 4 5 6 e a b f c d e d c b a b c d a e 5 row connectors 300, 320, 330, 390 and 490 contacts number of contacts a b 300 6.840 [173.74] 3.250 [82.55] 320 7.240 [183.90] 3.450 [87.63] 330 7.440 [188.98] 3.550 [90.17] 390 8.640 [219.46] 4.150 [105.41] 490 10.640 [270.26] 5.150 [130.81] notes: 1) for insulators longer than 7.00 [178.00], a mother board- daughter board configuration is required. 2) tolerance 0.020 [0.50]. 3) mated length 0.678 [17.22]. plugs receptacles hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 72
plugs female/male receptacles female/male ka series 4 & 5 row dimensions are in inches [mm] 3 / 73 www.hypertronics.com terminal styles notes: 1) crimp contacts will be shipped unmounted. when inserting contacts in the blocks/insulators be sure that the rear of the contact body is aligned with the flats in the insulator. 2) all tails are 0.015 [0.40] long. ref. terminal style b right angle dip solder (1/8" board) c right angle dip solder (1/16" board) d/dd/fd straight dip solder h2 1 double crimp (for insulation) b ? for 1/8" pc board d dd* fd* h2 ? accepts 22 and 26 awg wire ? stripped back 0.146 [3.70] c ? for 1/16" pc board ref. front removable straight dip solder contacts * consult factory for availability. hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 73
ka series 4 & 5 row 3 / 74 www.hypertronics.com dimensions are in inches [mm] terminal styles ref. terminal style r 2 crimp s solder cup w wire wrap ?4 (2 wraps) y wire wrap ?4 (3 wraps) ** consult factory notes: 1) all tails are 0.015 [0.40] long. 2) crimp contacts will be shipped unmounted. when inserting contacts into blocks/insulators be sure that the rear of the contact is aligned with the flats in the insulator. 3) front removable contacts. ka series replacement contact part numbers ref. standard sockets standard pins beryllium copper pins b (row 1) ysk006-028ah ypn006-034 ypn006-072h b (row 2) ysk006-029ah ypn006-035 ypn006-075h b (row 3) ysk006-030ah ypn006-036 ypn006-073h b (row 4) ysk006-074ah ypn006-148 ? b (row 5) ysk006-094ah ypn006-172 ? c (row 1) ysk006-013ah ypn006-023 ypn006-048h c (row 2) ysk006-006ah ypn006-016 ypn006-050h c (row 3) ysk006-014ah ypn006-024 ypn006-077h c (row 4) ysk006-090ah ypn006-159 ? c (row 5) ysk006-092ah ypn006-171 ? d ysk006-005ah ypn006-015 ypn006-049h dd ysk006-096ah ypn006-106 ? fd 3 ysk006-274ah ypn006-470 ypn006-487h h2 ysk006-009ah ypn006-019 ? r ysk006-011ah ypn006-021 ? s ysk006-010ah ypn006-020 ? w ysk006-020ah ypn006-039 ? y ysk006-012ah ypn006-022 ? plating reference male pins: g = 10in gold (min) over nickel h = 50in gold (min) over nickel female sockets: ah = 50in gold (min) over nickel on mating surface, gold flash over nickel on termination anh = 50in gold (min) over nickel on mating surface, nickel over copper flash on socket body | components, gold flash over nickel on termination r ? accepts 22, 24, and 26 awg wire ? stripped back 0.173 [4.40] w** ? 2 wraps 30 and 28 awg y ? 3 wraps 28 and 30 awg ? 2 wraps 24 and 26 awg s ? accepts up to 22 awg wire ? stripped back 0.126 [3.20] ref. plugs female/male receptacles female/male hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 74
ka series 4 & 5 row dimensions are in inches [mm] 3 / 75 www.hypertronics.com standard mounting styles notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) the dimensions between the mounting holes are the same as between the guides. 4) mounting bracket is 0.25 [6.35] wide. 5) pc board may be extended to 0.453 [11.50] max. for use as a pin protector. dimension a terminal 4 row 5 row b 0.203 [5.16] 0.232 [5.89] c 0.164 [4.16] 0.153 [3.89] dimension b (max) dimension c (max) style 4 row 5 row 4 row 5 row 101 0.541 [13.74] 0.661 [16.78] 0.168 [4.26] 0.236 [5.91] 111 0.781 [19.84] 0.900 [22.86] ? ? 131 0.781 [19.84] 0.900 [22.86] ? ? 10 24 101 111 11 plug with pin protector plug with pin protector plug with pin protector 13 float mounting 23 float mounting 131 float mounting plug/receptacle plug only plug/receptacle plug/receptacle plug/receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 75
ka series 4 & 5 row 3 / 76 www.hypertronics.com dimensions are in inches [mm] standard mounting styles style will only mate with locking method v1 v2, v4 push, 1/4 turn v2 v1, v6 push, 1/4 turn v4 v1, v6 push, 1/4 turn v6 v2, v4 push, 1/4 turn v7 v9, v15 screw v30 v33 screw v31 v32 screw v32 v31, v33 screw v33 v30, v32 screw notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) the dimensions between the mounting holes are the same as between the guides. 4) mounting bracket is 0.25 [6.35] wide. locking mounting styles 14 v1 v2 v4 v6 v7 21 plug/receptacle receptacle only plug/receptacle plug/receptacle plug only plug/receptacle plug/receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 76
ka series 4 & 5 row dimensions are in inches [mm] 3 / 77 www.hypertronics.com locking mounting styles notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) 52.30 oz. in torque. 4) right angle mounting screw length is determined by contact terminal length. style will only mate with locking method v1 v2, v4 push, 1/4 turn v2 v1, v6 push, 1/4 turn v4 v1, v6 push, 1/4 turn v7 v9, v15 screw v9 v7 screw v15 v7 screw v30 v33 screw v31 v32 screw v32 v31, v33 screw v33 v32 screw v9 v15 v30 stationary jackscrew v31 stationary jackscrew v32 rotating jackscrew v33 rotating jack socket plug/receptacle plug/receptacle plug only plug only plug only plug only hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 77
ka series 4 & 5 row 3 / 78 www.hypertronics.com dimensions are in inches [mm] (5 row) mounting dimensions cutout for panel application (center hole is not required for 48 through 184 positions) mother board application style 11, 21, v2 and v31 daughter board application style 10, 30, v3, v9 and v30 daughter board application style 24 and v4 note: for connectors with center guide float mounts, rows adjacent to center guide will not be loaded. example: a ka490 will actually have 480 contacts; a ka392 will actually have 384 contacts. number of contacts x 48 1.500 [38.10] 68 2.000 [50.80] 80 2.300 [58.42] 96 2.700 [68.58] 100 2.800 [71.12] 108 3.000 [76.20] 120 3.300 [83.82] 125 2.800 [71.12] 128 3.500 [88.90] 136 3.700 [93.98] 140 3.100 [78.74] 160 (5 row) 3.500 [88.92] 160 (4 row) 4.300 [109.22] 184 4.900 [124.46] 196 5.200 [132.08] 200 4.300 [109.22] 208 5.700 [144.78] 228 6.000 [152.40] 230 4.900 [124.46] 240 (5 row) 5.100 [129.54] 240 (4 row) 6.500 [165.10] 264 7.100 [180.34] 300 6.500 [165.10] 320 6.900 [175.26] 330 7.100 [180.34] 352 9.300 [236.22] 390 8.300 [210.82] 392 10.300 [261.62] 490 10.300 [261.62] hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 78
ka series 4 & 5 row dimensions are in inches [mm] 3 / 79 www.hypertronics.com mounting dimensions cutout for panel application (center hole is not required for 48 through 184 positions) fixed mounting style 11, 21, v2 and v31 float mounting style 13 and 23 note: for connectors with center guide float mounts, rows adjacent to center guide will not be loaded. example: a ka490 will actually have 480 contacts; a ka392 will actually have 384 contacts. number of contacts x 48 1.500 [38.10] 68 2.000 [50.80] 80 2.300 [58.42] 96 2.700 [68.58] 100 2.800 [71.12] 108 3.000 [76.20] 120 3.300 [83.82] 125 2.800 [71.12] 128 3.500 [88.90] 136 3.700 [93.98] 140 3.100 [78.74] 160 (5 row) 3.500 [88.92] 160 (4 row) 4.300 [109.22] 184 4.900 [124.46] 196 5.200 [132.08] 200 4.300 [109.22] 208 5.700 [144.78] 228 6.000 [152.40] 230 4.900 [124.46] 240 (5 row) 5.100 [129.54] 240 (4 row) 6.500 [165.10] 264 7.100 [180.34] 300 6.500 [165.10] 320 6.900 [175.26] 330 7.100 [180.34] 352 9.300 [236.22] 390 8.300 [210.82] 392 10.300 [261.62] 490 10.300 [261.62] hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 79
ka series 4 & 5 row 3 / 80 www.hypertronics.com dimensions are in inches [mm] ordering information for 4 and 5 row connectors notes: 1) important! see mating combination chart for intermatability. 2) available in plugs only. 3) in order the keep mating forces as low as possible, it is recommended that the connectors are fixtured during soldering. 4) connectors with no hardware. 5) crimp contacts will be shipped unmounted. when inserting contacts into the blocks/insulators, be sure that the two flats at the rear of the contact body are aligned with the flats in the insulator. ka 48 /254 v1 00 t p m r d number of contacts 48, 68, 96,100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230,240, 264, 300, 320, 330, 352, 390, 392, 490 [special sizes from 48 ? 392 (4 row) and from 60 ? 490 (5 row) are available. please consult factory.] terminal styles (omit for no contacts) b = 90 dip solder (1/8" printed circuit board) c = 90 dip solder (1/16" printed circuit board) d = straight dip solder fd = front removable d contacts h2 = double crimp 5 r = crimp 5 s = solder cup w = wire wrap (2 wraps) y = wire wrap (3 wraps) number of rows d = 4 rows e = 5 rows plating t, th, tah contact gender m = male f = female n = no contacts locking mounting hardware 1 (omit for nonlocking hardware) v1, v2, v4, v6 2 , v7, v9 2 , v15, v30 2 , v31, v32, v33 mounting hardware (omit for locking hardware) 00 4 , 10 2 , 11, 13, 14, 21, 23, 24, 101 insulator p = plug e = receptacle extraction tool: for standard contacts.......................................................................................................... ................s/dem 1.0060 crimp tools: ref. r and h2 contacts ? 1 crimp manual crimp tool .............................................................................................ms3198.1 or m2252 0/2-01 or afm8 positioner for contacts........................................................................................................ ................................k547 ref. h2 contacts 2 crimps in two operations manual crimp tool .............................................................................................ms3198.1 or m2252 0/2-01 or afm8 positioner for contacts (wire) ................................................................................................. .............................k547 positioner for contacts (insulation) ........................................................................................... ..........................k640 2 crimps in operation this requires a special tool. please submit wire samples and consult factory for further information. crimping instructions doc number s50063 other accessories: insertion tool ................................................................................................................. ....................s/mont 1.0060 spanner wrench for receptacle with front removable contacts .................................................................... ......t136 replacement contacts: see page 3/74 accessories hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 80

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