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  (1) pid control ?number of loops and pid: 1 loop (1 control output / 2pid) ?proportional band (p): 1.0 to 3276.7%, set at 3000.0% for de- livery ?integration time (i): 0.1 to 3276.7 s, set at 3000.0 s for deliv- ery ?derivative time (d): 0.0 to 900.0 s, set at 0.0 s for delivery (2) programming function ?programming method: wafer connection ?program capacity: 48 wafers ?kind of wafer : 100 kinds listed in table 1 (3) computation cycle: 200 ms (4) alarm function ?method : alarm can be displayed and output through wafer connection. ?kinds : each high/low of pv, sv and mv, pv change rate alarm, mv change rate alarm, high/low deviations. compact controller m [cc-m] (programmable step output type) digital controller the compact controller m (programmable step output type) is a single-loop process controller. it accepts 1 to 5 v dc and signals from thermocouples and resistance bulb as input, and is provided with abundant con- trol and computation functions to allow configuring a flex- ible system with a high cost performance. features 1. control and computation functions dependent on wafers control and computation functions are implemented by combining function-software packages called "wafers." since the wafers are built in the controller, optimum system can be programmed by using the front-panel keys and the pc based configurator. 2. high visibility ensured with color graphic display a color lcd is adopted for graphic display of multi-loop bar graph and trend screens,etc. 3. communication function (option) rs-485 (modbus protocol or opto22 interface ) are available. 4. memory card (option) memory card can save any data, for example process in- put, wafer output, etc. specifications 1. control and computation functions control and computation functions are implemented by combining function-software packages called "wafers." combination of wafers is called "wafer connection." cc-m comprises 100 kinds of wafers. wafer connection is made by operating the keys on the front panel or using the pc based configurator. data sheet pdc date EDSX11-140A jan. 11, 2002
pdc 2 2. input signals performance under reference condition(23 2?c, 55 10%rh, power voltage and frequency variation 1%, free from the effect of external noise) unless otherwise specified. 2-1 analog input signal ?number of inputs: 8 inputs ?inpute signal types: dc voltage, thermocouple (option), resis- tance bulb (option) two thermocouple inputs or two resis- tance bulb inputs are selectable. (1) dc voltage/dc current input range: selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery : 1 to 5 v dc input accuracy : 0.1% of input span 1 digit scaling (engineering data conversion): settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. initial set before delivery : 0.00% to 100.00% engineering unit: settable in up to 8 characters usable characters: alphabets numerals, symbols such as +, , * ,etc. input accuracy guarantee range: 5% to 105% of input range. maximum continuous permissible voltage: 35 v input resistance: 1 m ? or more influence by ambient temperature: 0.1% fs/10 c or less. influence by power supply fluctuation: 0.1% fs or less. isolation: non-isolated from internal cir- cuit. in case of current input: shunt resistor need to be connected to the analog input terminal. (250 ? shunt resistor is optional item) (2) thermocouple (option) types and measurable ranges: * see table 2. input accuracy: 0.2% fs 1 digit [note]b type: 5% between 0 to 400?c s and r type: 1%between 0 to 500?c all type of tc: 5% under?00?c reference junction compensation error: 1.0 c (provided measurable range is 50 c and higher) [note]reference junction compensa- tion resistor is connected at external input terminal in case of thermo- couple input is ordered. input accuracy guarantee range: 5% to 105% of input range. input resistance: 1 m ? or more allowable signal source resistance: 100 ? or less (zener barrier connection unallowable) 3. output signals performance under reference condition(23 2?c, 55 10%rh, power voltage and frequency variation 1%, free from the effect of external noise) unless otherwise specified. 3-1 analog output signal (1) auxiliary analog output ?number of outputs: 4 outputs types of signal : selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery: 1 to 5 v dc ?output accuracy: 0.1% fs ?load resistance: 15 k ? or more 2-2 digital input signal ?number of inputs: 10 inputs ?electrical specifications: no-voltage contact or transistor contact on/0 v, off/24 v, on current/about 8 ma isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?contact rating: 30 v dc, 10 ma or more ?signal judgment: no-voltage contact contact resistance; 200 ? or less at on, 100 k ? or more at off transistor contact 1v max at on., leakage current 100 a max. at off influence by signal source resistance: about 0.25 v/ ? influence by ambient temperature: 0.2% fs/10 c 1 c or less. influence by power supply fluctuation: 0.2% fs 1?c or less burnout detection: provided isolation: isolated from internal circuit. (3) resistance bulb (option) types and measurable ranges: * see table 2. input accuracy: 0.2% fs 1 digit input accuracy guarantee range: -5% to 105% of input range allowable wiring resistance: 10 ? or less per wire, provided wiring resis- tance must be equal among 3 wires (ze- ner barrier connection unallowable) influence by ambient tempera- ture: 0.2% fs/10?c or less. influence by power supply fluctua- tion: 0.2% fs or less burnout detection: provided isolation: isolated from internal circuit. [note] fs: full span. ?sampling period: 100 ms
3 5. setting and operation (1) set point setting method ?setting key : up key/down key ?setting speed : about 40 s/fs ?setting resolution: 0.05% fs/each key press (2) control output operation method ?operation key : up key, down key ?operation speed: about 40 s/fs (usual), (3) operation mode ?kinds of operation mode: c, a, and m [note] c: cascade mode (operation according to re- mote set point) a: auto mode (operation according to the local set point) m: manual mode (control output to be manually operated by operator) ?changeover : balance bumpless changeover from auto to cascade balanceless bumpless in other changeover [note] balance bumpless changeover is a method where each setting value needs to be balanced by operator himself at the time of changeover. balanceless bumpless changeover is a method where each setting value is automatically balanced by the controller at the time of changeover. (4) security ?method : setting of a password ?password : settable in 4 numerals (within 0000 to ffff) initial set before delivery: 0000 ?contents of security: inhibition of parameter setting (5) other setting items ?tag name : settable in up to 8 characters usable characters; alphabes, numerals, symboles such as +, ?, * ,etc. 6. power supply ?voltage rating : 100 v to 240 v ac/24 v dc ?allowable range: 85 v to 264 v ac/20 v to 30 v dc ?frequency : 47 to 63 hz ?power consumption: 60 va or less (100 v to 240 v ac)/ 30 w or less (24 v dc) power supply output voltage: (terminal symbol vp and pc) 20v to 30v dc,max. 40ma 4. display ?display unit : 16 colors graphic liquid crystal display, with cfl back light and contrast adjust function. ?contents of display: menu loop panel bar graph display, digital display, etc. tuning screen trend screen (max. 8 screens) alarm and alarm historical screen analog input/output and digital input/ output indication screen wafer connection screen parameter setting screen ?output guarantee range: 1 to 5 vdc : ?2.5% to 112.5% 0 to 5 vdc : 0% to 112.5% 0 to 10vdc : 0% to 105% ?influence by power supply fluctuation: 0.1% fs or less isolation : non-isolated from internal circuit 3-2 control output signal ?number of outputs: 1 output increasing pulse; do1 decreasing pulse; do2 ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) [note] control outputs should be crossed sequentially by an external sequence so that the increasing and decreasing pulse signals are not turned to on at the same time. 3-3 digital output signal ?number of outputs: 8 outputs ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) 3-4 fault output signal (terminal symbol flt) ?number of outputs: 1 output ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load)
pdc 4 7. general performance and characteristics ?insulation resistance: 500 v dc, 50 m ? or more. ?dielectric strength: 2,000 v ac for 1 minute between power terminal and ground terminal in case of 100 v to 240 v ac power supply 500 v ac for 1 minute between power terminal and ground terminal in case of 24 v dc power supply. 500 v ac for 1 minute between signal communication terminals and ground terminal ?rush current : 60 a or less. (100 v ac to 240 v ac power supply) ?clock : set and display year, month, day, hour, minute, second accuracy : 100 ppm except of time lag shorter than 1 s / power on / off ac- tion. ?memory backup: protection by lithium battery. (expected battery life is about 2 years under room temperature) parameter and program are stored in non-volatile memory. 8. operating and storage conditions ?operating temperature: 0 to 50?c 0 to 40 c in case of multiple mounting (temperature change rate: max. 10?c / h) ?transport and storage temperature: -20 to 70?c (temperature change rate: max. 20?c / h) ?operating humidity: 5 to 90% rh, condensation unallowable ?transport and storage humidity: 5 to 95% rh, condensation unallowable ?operating continuous vibration: 4.9 m/s 2 or less ?transport and storage shock: fall of 60cm max. in packed status 9. power failure and restart function ?permissible duration of momentary power failure: 20 ms at 90v ac (100 v to 240 v ac only) [note] in case of 24 v dc, system power supply unit (model: pxj) is recommended to avoid power failure problem. ?behavior at power failure detection: control stops at detection of power fail- ure. ?power recovery mode: selectable initial start and continuous start 10. self-diagnosis ?control and computation circuit failure: monitoring with watchdog timer ?input signal failure: voltage/current input monitoring of range over thermocouple and resistance bulb monitoring of disconection ?behavior at failure: : flt is indicated, flt lamp lights, flt output signal turns on, control stops and control output is held. 11. structure ?enclosure : plastic (material: pc-abs) ?finish color : front frame and enclosure both gray ?flame resistance: ul94v-0 ?protection : front face; ip54 (display unit and opera- tion key) ?external dimensions (w x h x d): 72 x 144 x 280 mm ?mass : 1.9 kg or less ?mounting method: flush on indoor panel vertical mounting as standard tilted mounting allowed within back- ward angle 0 to 45 . 90 to 45 for panel cutout dimension, refer to panel cutout dimensions ?external terminal: compression terminal type
5 12. communications (option) 12-1 rs485 interface-1 communication behavior: slave ?communication protocol: modbus protocol ?physical specification: eia rs-485 ?communication method: half-duplex, bit serial start-stop synchronizing ?connection form: multi-drop ?communication speed: 19.2 kbps ?communication distance: max. 500 m in total ?number of connectable units: max. 31 units ?data length : fixed to 8 bits ?parity : odd / even / none ?stop bit : 1 or 2 ?isolation : isolated from internal circuit ?terminator : 100 ? (optional item) ?communication items: parameters and process value. ?rs232c / rs485 signal converter (optional item): code symbol: pdzt0001 12-2 rs485 interface-2 communication behavior: master usage : i/o extension analog input / output : max.4 digital input / output : max.32 communication protocol: opto22 interface physical specification: eia rs485 communication method: half-duplex, bit serial start-stop synchronizing communication speed: 57.6 kbps communication distance: max.50m in total number of connectable units: max.31 units [note] number of units is limited depend on the num- ber of i/o points. isolation : isolated from internal circuit terminator : 100 ? (optional item) communication item: parameters, process values,etc. ?connectable slave unit: snap i/o series (opto22 corporation) 13. memory card interface (option) ?specification : compact flash (based on cfa) ?compatible memory card: 5 v flash memory card capacity 4, 20 and 32 mb ?application : process data logging (32 points or less) ?saving period : 1s to 2h ?data storage capacity: memory card capacity data storge 4mb about 180 thousand data 20mb about 900 thousand data 32mb about 1.35 million data [note] the data of max. 16 points (4 screens) can be storaged at storage time as 1 s. format method: dependent on this controller data readout : readout by pc using pcmcia card slot recommended memory card: made by sandisk corporation sandisk compact flash memory card is standardized and on the market. 14. standards under conformity (1) general safety: iec 1010-1 (1990) en 61010-1 (1993) (2) emc : emission en 50081-2 (1994) immunity en 50082-2 (1995) 15. configuration software (optional item) 15-1 programming loader software (code symbol : pdzp2001) wafer connection can be entered, edited, uploaded and downloaded. operation parameter can be entered, edited, uploaded and downloaded. 15-2 recommended personal computer system hardware : dos/v machine, pentium 100mhz or higher free hard disk capacity 40mb or more, memory capacity 32mb or more operating system: windows 95 15-3 cable (code symbol : pdzl1001) using the configuration software, the configuration file is downloaded via rs232c transmission cable.
pdc 6 table 1 list of wafers wafer name kinds outline primary pid carries out computation on the primary loop. 9 4 2 8 1 1 5 6 8 1 1 secondary pid carries out computation on the secondary loop. gain schedule outputs the pid parameter corresponding to input 1 according to the gain schedule table. bit concatevate outputs digital data as word data to an external expansion i/o. bit slicing slices the digital data acquired as word data from an external expansion i/o into each bit. encoder encodes an input signal into a binary code. sawtooth wave generator generates a sawtooth wave with a slope entered for each cycle time. bcd converts bcd data into binary data and binary data into bcd data. logical operation arithmetic operation temperature/pressure compensation carries out and,or,not,xor and a combination of these logical operations. carries out a combination of addition,subtraction,multiplication and division. carries out temperature and pressure compensation through use of differential pressure,compensated pressure,proper temperature. 7 linearize carries out segmented-line approximation with 15-segmented- line function. outputs on-off signal with hysteresis. wafer name indicator kinds outline 2 1 1 1 1 1 1 2 1 6 1 1 8 1 1 3 1 ramp function analog averaging analog integration pulse generation dead band pulse no.counter pulse no.output decoder running average sample & hold dead time on-off alarm square root extraction lead,lag limiter extracts square root of input value and outputs the result.low input cutoff function equipped. carries out lead/lag operation on the input and outputs the results. used as analog filter function and for various compensations. limits the input within the range of high/low limit settings,and outputs the result.also outputs high/low limit alarm signal. outputs signal which changes...in ramp from toward target value at the set full scale time.there are two of these wafers...in minute unit and hour unit. carries out sequential integration on input data,calculates the average value at each averaging time, and otuputs the result. integrates the value obtained by multiplying the input data by a proportional constant,and outputs the result. outputs a pulse at the set time interval. adds dead band compensation to the input and outputs the result. detects rise of pulse and counts the number of pulses. integrates the input signal and converts it to number of pulses for output. decodes 2-bit pure binary input and outputs it to 4 terminals. calculates ranning average of input data and outputs the result. holds the input value according to sample signal(0/1)and continues the output. usable for dead time compensation control etc.data sampling can be done in 1 sec or 1 min units. compares the input and set value and outputs the judgment result. indicate input data on the front display (using 3 bar-graph display) palse width modurator 1 performs output processing in time proportional pid control. a variety of applications are possible through combination of wafers. 4 1 1 1 1 1 1 program control flip-flop pulse width integration selector changeover timer absolute value/sign inversion time schedule control by step or polygonal line approximation with 7 segments. rs flip-flop. adds the change of input at each basic cycle to the previous integration value. compares two input values,and provides high output(large one), low output(small one),and result of judgement on large/small. selects input or output via a switch function.analog hold circuit also provided. outputs on-delay,off-delay timer signal via start of input signal according to timer setting. carries out absolute value processing on input and outputs the result.also judges the sign(positive,negative)of input value and outputs the result.
7 table 2 list of thermocouple and resistance bulb measurable range thermocouple j 01 00 0.0~400.0 j 01 0.0~800.0 k 02 0.0~400.0 k 03 0.0~800.0 k 04 0.0~1200.0 r 05 0.0~1600.0 b 06 0.0~1800.0 t07- 200.0 ~ 200.0 t08- 150.0 ~ 400.0 e 09 0.0~800.0 e10- 200.0 ~ 800.0 s 11 0.0~1600.0 n 12 0.0~1300.0 u13- 200.0 ~ 400.0 wre5-26 14 0.0~2300.0 pl 2 15 0.0~1300.0 resistance bulb pt100 00 00 0.0~150.0 01 0.0~300.0 02 0.0~500.0 03 0.0~600.0 04 -50.0~100.0 05 - 100.0 ~ 200.0 06 - 200.0~600.0 07 - 200.0~850.0 input type code input range code measurable range ? c input signal scope of delivery controller, panel mounting bracket, instruction manual (depend on code symbols) optional items type specificatio available unit item (note 1) these cables are used for modbus ? . length needs to be specified. terminator pdzr2001 for compression terminal 1 for communication (100 ? ) shunt resistor (250 ? ) pdzs2001 for compression terminal 1 configuration software pdzp2001 programming loader 1 (under development) communication cable for pdzl1001 commonly usable cable 1 configuration software for configuration software (3m length) communication cable (note1) for compression terminal, pdzk4xx1 with compression 1 from pda to pda terminal at both ends for compression terminal, pdzk5xx1 with m3.5 solderless 1 from pda to plc terminal on plc side for compression terminal, pdzk6xx1 9-pin connector on pc side 1 from pda to pc communication converter pdzt0001 rs232c / rs485 1 signal converter block diagram of electrical isolation power supply ground pv1 pv2 rs485 (modbus) di1 to di10 solid line shows isolation from the other units or circuits. do1 to do10 ai1 to ai6 ao1 to ao4 rs485 (opto22) power supply unit ground tc or rtd input unit tc or rtd input unit communication unit di / do unit ai / ao unit
pdc 8 code symbols dc 1 p-- controller function <4th digit code> programmable type note 1 3 12345678 910111213 1415 number of control loops <5th digit code> 1 loop (1 control output) 1 input signal <7th digit code> 1 to 5 v dc note 2 thermocouple note 3 resistance bulb pt100 note 3 a c d external terminal <6th digit code> compression terminal 2 backup operation unit <11th digit code> without y programming method <14th digit code> wafer connection method 1 communicatioin / memory card interface <12th digit code> (slave) (master) (memory card interface) note4 note5 without without without without without with rs485 without without note 6 rs485 rs485 without note 6 rs485 without with note 6 rs485 rs485 with note 6 y m c d u r instruction manual <13th digit code> without with (english) factory configuration<15th digit code> without wafer connection note 7 with up to 48 wafer connection note 8 y e 0 8 power supply voltage <9th digit code> 100v to 240v ac (usable range 85v to 264v ac) 50 / 60hz 24v dc (usable range 20 to 30v dc) note 1) control and computation function could be done by wafer connection or soft logic function. note 2) for current input, a shunt resistor is used for conversion into voltage. shunt resistor is optional item. note 3) thermocouple and resistance bulb input are opitons. allowable up to 2 points. note 4) communication cable and terminator are optional items. note 5) recommended maker: sandisk corporation. note 6) slave interface is modbus protocol and master interface is opto22 interface . note 7) in this case, wafer connection programming should be made by user. connection tool (programming loader) is optional item. when set "2" on the 14th digit code, "0" should be set on the 15th digit code. note 8) wafer connection specification sheets need to be prepared and submitted by user to fuji. input signal and measurable range initial set before delibvery is as follows. for specification of voltage input, scale is 0.00 to 100.00% for specification of thermocouple, k, 0.0 to 400.0 ? c. for specification of resistance bulb is 0.0 to 150.0 ? c. a b operation mode <10th digit code> cascade-auto-manual changeable type c description
9 pc analog output configuration software control and computation wafer region memory card (option) communication (option) communication (option) loop 1 2nd pid 1st pid pc / plc digital input compression terminal digital output thermocople / resistance bulb (option) analog input control output modbus (rs232c) rs485 (modbus ) rs485 (opto22 interface ) opto22 snap i/o functional diagram
pdc 10 panel cutout dimensions 68 +0.7 0 138 +1 0 250 or more for mounting one unit (72.2n-4) +1 0 138 +1 0 250 or more for mounting multiple "n" units number of units n 2 outline diagram (unit : mm) 144 72 280 21.6 20 20 137.5 67.5 panel terminal cover mounting bracket panel thickness 8 mm or less note) the distance between other instruments and low end of pda shall be more than 100mm.
11 external connection diagram 43 44 45 46 47 48 49 50 51 52 53 54 55 56 mi+1 mi-1 ao1 sc ao2 ao3 sc ao4 flt do1 do2 do3 do4 57 58 59 60 61 62 63 64 65 66 67 do5 di1 dio-com di2 di3 dio-com di4 di5 i+1 io1 rcj-1 rcj (+) vpd vpd pcd (-) (+) (-) i-1 a  b  b  22 23 24 25 26 27 28 29 30 31 32 33 34 35 mi+2 mi-2 mi+3 mi-3 mi+4 mi-4 do6 do7 do8 dio-com di6 di7 dio-com 36 37 38 39 40 41 42 di8 opt+ opt- com i+2 io2 rcj-2 i-2 rcj (+) (+) pcd (-) process variable input 2 a  b  b  (-) (+) (-) (com) rs-485 (opto22 ) process variable input 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ai1 sc ai2 ai3 sc ai4 ai5 sc ai6 sc vp pc di9 15 16 17 18 19 20 21 di10 do9 do10 mod+ mod- com vpd pcd pcd voltage input voltage output note 2 note 1) note 1) control output (+) (-) 24 v external power supply (+) (-) (com) rs-485 (modbus ) 24v power supply for dio voltage input resistance bulb input thermo- couple input voltage input resistance bulb input thermo- couple input g n/- l/+ instrument power supply 100 to 240vac instrument power supply 24vdc ground note 1) compression terminal no.22,23,24,25,26,27,43,44 do not use (can't connect). note 2) control outputs should be cross-connected to each other, externally. - + + - l 1 m l 2 do2 do1
pdc [note] windows 95 is the registered trade mark of microsoft corporation. [note] modbus is the registered trade mark of gould modicon. [note] compact flash is the registered trade mark of sandisk corporation. [note] opto22 interface and snap i/o is the registered trade mark of opto22(usa). information in this catalog is subject to change without notice. printed in japan head office 6-17, sanbancho, chiyoda-ku, tokyo 102-0075, japan http://www.fesys.co.jp/eng sales div. international sales dept. no.1, fuji-machi, hino-city, tokyo, 191-8502 japan phone: 81-42-585-6201, 6202 fax: 81-42-585-6187 http: //www.fic-net.jp/eng caution on safety *before using this product, be sure to read its instruction manual in advance.


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