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modstack datasheet: 2b6i 500/800-330g m, s preliminary data key data 2 x 3 x 330a ac at 500v ac general information stack with igbt, heatsinks, capac itors, drivers and sensors for several inverter applications. these are on ly techn i cal data! p l ease read h eedful the com p lete docum entation and attend the adopted design environm ent! especially the emc environm ent and the controller functionality. topology dc link + 2b6i load type resistiv e, in ductive load cooling forced air, fan excluded targed application solar extra available in maste r [ m ] or slave [s] configuration driverco r e s c a l e driv e r m o n i t o r s c u r r e n t - , v o l t a g e - , tem p erature-monitoring module (unit1) n.a. module (unit2) igbt 6x ff600r12kl4c i n t e r f a c e e l e c t r i c a l, opt. optical s t a n d a r d s e n 5 0 1 7 8 , u l 9 4 , prepared for ul508c product id (eupec) master 24965 slave 24966 drawing no. 38000021_s5_mb circuit diagram no. 57000002 unit 1 unit 2 ? ? = = si g n al c o ndi t i o n er & m o n i t o r dri ver in t e r f a c e b6 i dc l i n k ? ? = dri ver b6 i electrical data p a r a m e ter m i n t y p m a x assum e d linevoltage for is ol at i o n- m a nagem e nt v line 5 0 0 v rms dc link voltage v dc 2 7 5 6 7 5 9 0 0 v av dc link overvoltage shutdown w i t h i n 1 00 s v dcm a x v dc link current at i un it2, v un it2 , cos _ ? un it2 i dclin k i npu t 6 6 0 7 3 5 a av voltage unit1 v un it1 - v rms continious current unit1 ? = ? air_ in let i un it1 - a rms shorttim e current unit1 1 0 s , ev ery 18 0s, in itial lo ad = i unit 1 i un it1 _10 - a rms pulse curre nt unit1 si nehal f wa ve 20m s - a peak 2b6i500-800-330g.doc 1 of 11 2003-03-17
modstack datasheet: 2b6i 500/800-330g m, s preliminary data dc current at unit1 no ro tatin g field , ? = ? air_ in let, i un it1 _dc - a av overcurrent shutdown unit1 perce n t a ge of i un it1. wi t h i n 1 5 s - % switching f r eq. unit1 f sw1 - h z power losses unit1 v = v uni t 1_m in, i = i un it1, fsw=f s w1 p loss1 - w voltage unit2 depe n d i n g on c ont r o l l e r v un it2 5 0 0 5 5 0 v rms displacem ent factor cos _ ? un it2 - 0 , 9 + 0 , 9 continious current unit2 ? = ? air_ in let, ? ch ip <= 125 c f unit2>5 hz both b 6 i connected in paral l e l ( 1 u 1 - > 2u 1. .) i un it2 6 6 0 a rms shorttim e current unit2 ? water_ i n let<=4 0c, 1 0 s , ev er y 18 0s, in itial lo ad = i un it2 i un it2 _10 7 9 2 a rms pulse curre nt unit2 si nehal f wa ve 20m s, st art i ng fr om i un it2. i u n i t 2pe ak - a peak dc current at unit2 no ro tatin g field , ? = ? air_ in let, i un it2 _dc 0 , 4 * i un it2 a dc overcurrent shutdown unit2 perce n t a ge of i un it2. wi t h i n 1 5 s 1 2 5 % switching f r eq. unit2 f sw2 3 0 0 0 h z power losses unit2 i= i un it2, f sw= f sw2 p loss2 5 3 8 0 w power losses (pcb and capacitor) p loss_a u x 3 5 0 w r filter - ohm filte rre sis t or s at output unit2 app licab le for sin e wav e filters (dam pi ng , opt i onal l y ) p rfilter - w a t t auxilia ry voltage v aux 1 8 2 4 3 0 v av auxilia ry power de m a nd v aux= 24 v av, to fee d with b 6 u p aux 8 0 w power v bu rst 2 k v c ont r o l v bu rst 1 emc test according en6 180 0- 3 at nam e d interfaces au x (2 4v ) v surge 1 k v insula tion t e st voltage a ccord ing en5 017 8 f=5 0 h z , t= 1m in v iso l 1 , 8 kv rms important component data dc link ca pacitor c dc 1 8 , 8 m f dc link ca pacitor type elcap loa d cycle for: w i nd lt d - y e a r capacitor design lif e tim e loa d cycle for: solar lt d 2 0 y e a r 2b6i500-800-330g.doc 2 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data (eupec approxim a tion) loa d cycle for: industrial drive ( ? ai r=3 5 c , i = 0, 8, duration = 24h /day) lt d - y e a r requirements to the powersource assum e d inductance of feeding powersource (neces sary inductance not i n clude d , feeded by b 6 u) l feed 9 5 h fan data (assumed when excluded) fan type ass u m e d 2 s t c k . z i e h l - a b e g g rf22p-2dk.3f.1r fan voltage v fan 4 0 0 v rms fan frequency f fan 5 0 h z fan current i fan 1 , 9 5 a rms fan air pressure ass u m e d ? p airfan 7 0 0 p a controller interface data driver see datas h eets p c b t r 1 0 x m a ster ( only first b6 i) s a d 1 0 1 slave paralleling interface see datas h eet pcb - master (on l y fir s t b6 i) (op tion a lly) o e a 1 0 1 slave optical interface see datas h eet pcb - digita l inpu t level r e si st or t o g n d (1 ,8 k) h i gh = on m i n 15m a v in 0 1 5 v digita l outp ut level o p en co lle c t o r low = ok max 15 m a v out 0 1 5 v analog current outputs unit1 loa d m a x 1m a at i un it1 - v analog current outputs unit2 loa d m a x 1m a at i un it2 4 v analog dc link voltage output loa d m a x 1 m a at v dcm a x v dc out 9 v analog temperatu r e out loa d m a x 1m a at ? j = 12 5c v ? out 9 v optical inpu t level o p tion a lly 1 2 w optical output level o p tion a lly 6 0 w requirements to the controller emc protection a ccord ing en6 180 0-3 at au x iliary p o wer and co n t ro lin terface 1 k v 2b6i500-800-330g.doc 3 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data emc environ m ent shieldconc e p t with te (true earth) separated from pe, hf conf orm insta lla tion drive pulse tim e t o n_m i n 1 0 s blockout tim e t pa use 1 0 s overvoltage shut down reaction tim e after ov ervo ltag e m e ssage by powers tac k interface 5 0 s overcurren t shut down reaction tim e after ove r current m e ssage by powers tac k interface 1 0 s m echanical data airveloc i t y v air 1 2 m / s airflow heatsink d v /d tai r - 2 2 0 0 m 3 / h air pressu re drop heatsink ? air=2 0 c p air = 1 013 h p a dry- and dustfree, measured outsi d e of heatsink. acco r d in g di n 41 8 8 2 ? pai r 7 0 0 p a waterflow heatsink d v/ d t water - l/m i n w a ter press u re drop heatsink according coolingwater specification from eu p e c fo r copper tub e s ? pw ater - p a water connection di m e nsions w i d t h x d e p t h x h i gh t 1 0 9 0 6 0 0 3 0 5 m m mass app r ox im at io n 1 0 1 k g storage temperature range ? stor - 4 0 + 6 5 c operating tem p erature range (pcb and capacitor) m i nim a l 0 c f o r o p tion a l o p tical interface ? op -25 (0) +55 c -25 cooling air inle t tem p erature (heatsink ) heatsink tem p erature > -2 5c ? air_ in let -40 + 4 0 c cooling w a ter in le t tem p erature (heatsink ) ? water_ in let - - c cooling airvelocity (pcb and capacitor) v air _ pcb 2 m / s air pressu re st anda r d at m o sph e re p air 9 0 0 1 1 0 0 h p a hum i dity no c o nd ensat i on rel. f 0 95 % installation height 0 1 0 0 0 m vibration en6 006 8- 2-6 , fc 10 .. 59 hz 0, 0 7 5 m m 1 0 m / s 2 perm anence vibration en6 006 8- 2-6 , fc 1 0 -1 50 hz, 20 cycles 2 0 m / s 2 2b6i500-800-330g.doc 4 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data shock en6 006 8- 2-2 7 , ea hal f si ne 1 1 m s , 3 p u l s es 1 0 0 m / s 2 protection d e gree i p 0 0 pollution degree 2 overvoltage category i i i 2b6i500-800-330g.doc 5 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data derating curves (igbt part) current derating at low rota ting field frequency (f0). maxima l 100% current is a llo w e d. co s(p h i) = 0.64, (m o t o r ) t h eta_air = 40c 0 20 40 60 80 100 120 - 5 0 5 10 15 20 25 30 35 40 45 50 55 f0 [h z] i/i_nom [%] 2b6i500-800-330g.doc 6 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data co s(p h i) = -0.64, (g en er ato r ) t h eta_air = 40c 0 20 40 60 80 100 120 - 5 0 5 10 15 20 25 30 35 40 45 50 55 f0 [hz ] i/i_nom [%] 2b6i500-800-330g.doc 7 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data current derating at different switching freque ncies. see datatable for nom i n al switching frequency. in this drawing 2500hz ist assum e d. maxima l 10 0% current is allow e d. i g b t , co s(p h i) = 0.64 t h eta_air = 40c 0 20 40 60 80 100 120 140 160 180 0 1000 2000 3000 4000 5000 6000 7000 fsw [hz] i/i_nom [%] f f 400 r12 k l4c f f 800 r17 k f 6cb 2 f f 1200 r17 k e 3 d i o d e , co s(p h i) = 0.64 t h eta_air = 40c 0 20 40 60 80 100 120 140 160 180 200 0 1000 2000 3000 4000 5000 6000 7000 fsw [hz] i/i_nom [%] f f 400 r12 k l4c f f 800 r17 k f 6cb 2 f f 1200 r17 k e 3 2b6i500-800-330g.doc 8 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data i g b t , co s(p h i) = - 0.64 t h eta_air = 40c 0 20 40 60 80 100 120 140 160 180 0 1000 2000 3000 4000 5000 6000 7000 fsw [hz] i/i_nom [%] f f 400 r12 k l4c f f 800 r17 k f 6cb 2 f f 1200 r17 k e 3 dio d e , co s(p h i) = -0.64 t h eta_air = 40c 0 20 40 60 80 100 120 140 160 180 0 1000 2000 3000 4000 5000 6000 7000 fsw [hz] i/i_nom [%] f f 400 r12 k l4c f f 800 r17 k f 6cb 2 f f 1200 r17 k e 3 2b6i500-800-330g.doc 9 of 11 2003-03-17 modstack datasheet: 2b6i 500/800-330g m, s preliminary data miscellaneous this technical inform ation specifies sem i conducto r stacks but prom ises no characteristics. it is valid in com b ination with the belonging technical notes. this document m a y be cha nged without prior notice. warni ng! prior to ins t alla tion and comm issioning all s a f e ty notices and warnings and all warning signs attached to the equipm ent have to be carefully read. make sure that all warning signs rem a in in a legible condition and m i ssing or dam a ged signs are replaced. the safety instructions have to be strictly adhered to. the m a nual contains detailed inform ation on a ll techn i cal topics with regard to th e eupec modstack. for further detail s regarding public ations of the eu p ec modst a ck and inform ation on other publications in the ar ea of modstacks pleas e contact your nearest eupec branch or visit our we bsite: http://www.eupec.com . $ eupec gmbh 2003. all rights reserved prepared by j.schiele 2003-04- 04 date of publication a p p r o v e d h.nbel b y 2005-11-28 revision 3 , 2 8 . 1 1 . 2 0 0 5 2b6i500-800-330g.doc 10 of 11 2003-03-17 powerstack 2b6i 500/800-330g m, s, drawing, prelim inary data 2b6i500-800-330g.doc 11 of 11 2003-03-17 |
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