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Industrial Power Supplies
TSP-WR Series, 180-600 Watt Innovative and Powerful Features! For global use with single- and two phase
wide-range input 100/ 230-500 VAC
compliant
RoHS
EMC LVD
Scheme IEC 60950-1
CB
UL 60950-1 UL 508 (pending)
Rugged metal case for
harsh industrial environments
Industrial operating temperature
range: -25C to +70C

Power OK signal Remote On/Off Shock and vibration-proof Indefinite short circuit, overvoltage and overtemperature protection Redundancy module Buffer module for power backup Battery controller module 3-year product warranty
The successful TSP series of high performance DIN-rail mount power supplies has been expanded with 3 additional models which features an ultrawide input range of 85-132/187-550VAC. With these input voltages the power supplies can be used in almost all single- and 3 phase power networks worldwide. A high, continuously available power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances make these compact power supplies the best choice to power sensitive loads in industrial process control systems, machine tools or any other demanding industrial application. The power supplies comply also with IEC/EN 61204-3, the EMC standard for Industrial environment. 3 add-on modules for extra functions offer a great flexibility in system applications. A module for redundant operation with true power sharing is available. With the battery controller module the power supplies can be extended to a perfect DC-UPS system. The buffer module provides power back-up for up to 4 seconds without the need of any batteries. Easy and vibration proof installation with pluggable screw terminal block and snap-on mounting on DIN-rails.
Models
Order Code TSP 180-124WR TSP 360-124WR TSP 600-124WR Output Voltage (Vnom) 24 VDC (adjustable 24 - 28 VDC) *Output Current (Imax) 7.5 A 15.0 A 25.0 A Output Power (Pmax) 180 W 360 W 600 W
* Max. current at nominal output voltage and operating temperature up to 40C max.
http://www.tracopower.com
Page 1 of 11
Industrial Power Supplies
TSP-WR Series Input Specifications
Applicable 3-phase networks - TN, TT Systems: 500 VAC Star configuration (EN60950, UL508) 500 VAC Delta (UL508 only) - IT Systems: 400 VAC Delta (IEC-62103) 230 VAC Delta (IEC-60950) 500 VAC (UL508) 85-132 VAC/187-550 VAC 50/60 Hz range selectable by selector switch EN 61000-3-2, Class A (for limited output power) 20 ms min. (full load 230 - 500 VAC) TSP 180-124WR TSP 360-124WR TSP 600-124WR Efficiency 115 VAC t.b.a t.b.a t.b.a 88 % typ. 24-28 VDC 0.5 % max. 0.5 % max. 2.0% 100 mV pk-pk typ. (150 mV pk-pk max. at Imax) current limitation at 125 % of Imax. constant current, automatic recovery 34 V electronic overload protection switch off at overtemperature, automatic restart dual colour LED (green: DC OK, red: DC off) - trigger threshold: - relay output 18-22V DC OK = contact closed (rated: 30 VDC/1.0 A) unlimited -25C to +70C max. (-13F. to +158F) (for derating see graph A on page 3) convection cooling, no internal fan -25 C...+85 C (- 13F...+185F) 95 % rel. H max. 2 0.02 %/K >350'000 houres in accordance to IEC 61709 by ext. contact. DC on: -S contact open DC off: -S connected via 1 Kohm to -Vout 230 VAC < 23 A < 46 A < 50 A
180-600 Watt
Input voltage ranges Harmonic limits Holdup time Inrush current
Output Specifications
Output voltage adjustable range Regulation - Input variation - Load variation (10-100 %) - Load variation (10-100 %) parallel mode
Ripple and noise (20MHz bandwidth) Electronic short circuit protection Output overvoltage protection Overload protection Overtemperature protection Status indicator Power OK signal Max. capacitive load
General Specifications
Operating temperature range Cooling Storage temperature Humidity (non condensing) Pollution degree Temperature coefficient Reliability, calculated MTBF Remote On/Off
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 11
Industrial Power Supplies
TSP-WR Series General Specifications
Isolation Safety standards - - - - - Information technology equipment Industrial control equipment Electrical equipment of machines Electronic equipment for power installation Safety transformers for SMPS according to IEC/EN 60950-1, UL 60950-1, UL 508 IEC/EN 60950-1, UL 60950-1, CSA-C22.2 No. 60950-1-03 UL 508C, CSA-C22.2 No. 107 EN 60204 EN 50178 EN 61558-2-4 for IEC 60950-1 www.tracopower.com/products/tsp-wr-cb.pdf UL 60950-1 rec. File: E181381, UL 508C listed File: pending www.ul.com -> certifications (file no. 219759) for UL 60950-1 CSA-22.2 No. 60950-1-03, CSA C22.2 No. 107.1-01 www.tracopower.com/products/tsp-wr-csa.pdf for IEC/EN 60950-1, EN 60204, EN 61558-2-4 www.tracopower.com/products/tsp-wr-gs.pdf Degree of electrical protection I (IEC 536) IP 20 (IEC 529) IEC/EN 61000-6-3, IEC/EN 61204-3 EN 55011 class B, EN 55022 class B, EN 55011 class B, EN 55022 class B, IEC/EN 61000-6-2, IEC/EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV IEC / EN 61000-4-3 10 V / m IEC / EN 61000-4-4 2 kV IEC / EN 61000-4-5 1 kV / 2 kV IEC / EN 61000-4-6 10 V IEC / EN 61000-4-8 30 A / m IEC / EN 61000-4-11 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min 3 axis, 15 g half sine, 11 ms aluminium (chassis) / zinc plated steel (cover) - DIN-rail mounting - Wall mounting (option) Connection for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) with wall mounting bracket - see page 10 detachable screw terminals (plugs included) 2 terminals per output
180-600 Watt
Safety approvals and certifications
- CB report - UL approvals - CSA certification
- GS certification Safety class Case protection Electromagnetic compatibility (EMC), Emissions - Conducted RI suppression on input - Radiated RI suppression Electromagnetic compatibility (EMC), Immunity - Electrostatic discharge (ESD) - Radiated RF field immunity - Electrical fast transient / burst immunity - Surge immunity - Immunity to conducted RF disturbances - Power frequency field immunity - Voltage dips Environment Enclosure material Mounting - Vibration acc. IEC 60068-2-6; - Shock acc. IEC 60068-2-27
Output Power Derating
A) Output Power Derating vs Ambient Temperature B) Output Power Derating vs Input Voltage
100 90
TSP 600
100 90
TSP 600 TSP 180 TSP 360
Output Power [% Pmax]
70 60 50 40 30 20 10 0 -25
Output Power [% Pmax]
60 70
80
TSP 180 TSP 360
80 70 60 50 40 30 20 10 0
40 50 Temperature [C]
85
100
115
132 187 284 323 Input Voltage [VAC]
550
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 11
Industrial Power Supplies
TSP-WR Series TSP-REM360 Redundancy Module
With this module and two power supplies of the TSP-WR series (of same type) a highly reliable, true redundant power system can be configured without any additional components. This module enforces equivalent sharing of the output current by each power supply. The system is fully redundant and provides output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15A each.
180-600 Watt
Models
Order Code (includes terminal plugs) TSP-REM360 TSP-REM600 Input 2 x 24 VDC 2 x Control input Max Power per Input 2 x 360 W 2 x 600 W Output Voltage adjust. 24 VDC (24 - 27 VDC) Output Power max. 360 W 600 W
Function Diagram
Connector Positions
+ DC IN 1 _
J1.2
J2.3 J2.4 J2.1 J2.2
+ _
Front view
Output Load
--++
Bottom view
Top view
J1.1
TSP
J3.1 J3.2
Remote Link 1 + DC IN 2 _
J1.4
Output
Volt adjust
Remote Link 2 Remote Link 1
J1.3
J4.1
TSP
Power Supplies
Remote Link 2
J4.2
REM Controller
DC IN 1 DC IN 2
J5.1 J5.2
Redundancy ok
Alarm Remote On/Off
J5.3
J5.4
Alarm
Remote On/Off
-+-+
Specifications
Operating temperature Electromagnetic compatibility Redundancy OK signal (Alarm) Dimensions Remote link cable (0.5m) Remote On/Off Installation instructions - 25 C to +70 C max. (-13 F to +158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) trigger threshold at 18-22VDC, contact open if both inputs failed see page 8 2 cables included with TSP-REM360 module by ext. contact: contact open = On, contact closed = Off www.tracopower.com/products/tsp-rem_inst.pdf
http://www.tracopower.com
Page 4 of 11
Industrial Power Supplies
TSP-WR Series TSP-BFM24 Buffer Module
The TSP-BFM24 buffer module will hold the output voltage of a 24 VDC power supply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer period no deterioration of the 24 VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 seconds and an opto-coupler signal indicates the "READY" condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an "POWER FAIL" signal. The hold up time is typically 200 ms at 25 A and 4 seconds typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage. The operation modes of the module are indicated by a LED on the front panel also. The big advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product.
180-600 Watt
Models
Order Code (includes terminal plugs) TSP-BFM24 Function Diagram
J2.2
Operating Voltage Range 24...28VDC
Buffer Time 200ms typ. @ 25A max. 4.0 s max. @1.2 A Connector Positions
Output Power max. 600 W
Inhibit
J2.1
Discharge
TSP
Charge
J1.1 J1.2
J1.3 J1.4
Volt adjust
Load
J2.4
Active
J2.3
Voltage Detection
Voltage Detection
J2.6 J2.5
Ready
Specifications
Operating temperature Electromagnetic compatibility Buffer voltage Charging Status signals Inhibit Dimensions Installation instructions http://www.tracopower.com - 25 C to 70 C max. (-13 F to 158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) adjustable, >1 V below input voltage, min. 22 VDC 0.6 A max./30 s max. Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication optocoupler input: 35 V max. < 5mA see page 8 www.tracopower.com/products/tsp-bfm_inst.pdf Page 5 of 11
Industrial Power Supplies
TSP-WR Series TSP-BCM24 Battery Controller Module
This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series, a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In the event of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This can extend the battery life. The battery is protected against deep discharge. Mains power and battery status are monitored regularly and failures indicated by corresponding LED's and alarm outputs. The module also provides an external On/Off input to switch-off both, power supply and battery.
180-600 Watt
Models
Order code (includes terminal plugs) TSP-BCM24 TSP-BCM24H Function Diagram
+ DC IN_
J1.2 J2.3 J2.4 J2.1 J2.2
Inputs 24 VDC Power Supply and 24 VDC Battery
Input Power max 360 W 600 W
Output Voltage nom. 24 VDC
*Output Power max. 360 W
600 W *reduce max. output current by battery charging current Connector Positions
Front view Bottom view Top view
+ _ + _
J1.1
Output Load
--++
Power Supply
TSP
Remote Link
J3.1 J3.2
Volt adjust
Fuse
J1.4 J1.3
Output
24V Battery Battery Controller
AC OK Bat. OK DC OK Remote On/Off DC IN Battery Temp. Sensor (TS) -+-+
Remote Link
J5.1
J5.2 J5.3
J5.4 J5.5
J5.6
J5.7 J5.8
J5.9
T
J5.10
DC-OK BAT.-OK DC-OK input output
Remote On/Off
Temp. Sensor (TS)
Specifications
Operating temperature Electromagnetic compatibility Battery protection Status signals Rating per relay contact Dimensions Remote link cable (0.5m) Remote On/Off Installation instructions http://www.tracopower.com - 25 C to +70 C max. (-13 F to +158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) over voltage, deep discharge, short circuit- and revers connection (built-in fuse) DC-OK input, DC-OK output, BAT OK all relay contact closed at status OK 30 VDC/1.0 A max. see page 8 1 cable included with TSP-BCM24 module by ext. contact: contact open = On, contact closed = Off www.tracopower.com/products/tsp-bcm_inst.pdf Page 6 of 11
Industrial Power Supplies
TSP-WR Series TSP-BAT Battery Pack
TSP battery packs are designed to build, in connection with the TSP-BCM battery controller module, a complete DC-UPS system. The entire range utilizes 12V maintenance free VRLA (valve regulated lead acid) batteries made by PANASONIC. These are not spillable lead gel type batteries. Two 12V batteries are connected in series and assembled into a stainless steel enclosure, with integrated connector and connection cable.
180-600 Watt
Models
Order Code (includes mating connectors) TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-120 24 VDC Nominal Voltage Charge Current max. 0.80 A 1.75 A 3.00 A Nominal Capacity (at 25C, 77F) 3.4 Ah 7.2 Ah 12.0 Ah
TSP-BAT24-034
TSP-BAT24-072
TSP-BAT24-120
Detailed drawings in process Specifications
Temperature ranges (max) - during discharge - when charging / charged - storage -15 C to +50 C max. (5 F to+122 F) 0 C to +40 C max. (32 F to +104 F) -15 C to +40 C max. (5 F to +104 F) 3-5 years see general battery information for details: www.tracopower.com/products/tsp-panas_gen.pdf 1 cable (0.5 m) included TSP-BAT24-034 3.2 kg (7 lb) .1 TSP-BAT24-072 5.8 kg (12.9 lb) TSP-BAT24-120 9.0 kg (20.0 lb) TSP-BAT24-034 www.tracopower.com/products/tsp-panas_034.pdf TSP-BAT24-072 www.tracopower.com/products/tsp-panas_072.pdf TSP-BAT24-120 www.tracopower.com/products/tsp-panas_120.pdf Page 7 of 11
Battery lifetime
Remote link cable Weight
Battery datasheets
http://www.tracopower.com
Industrial Power Supplies
TSP-WR Series Case Dimensions
Models: TSP-REM360 TSP-BCM24
35.0
(1.38)
180-600 Watt
110.0
(4.33)
DC OK DC ON O/P ADJ.
110.0 (4.33)
PE N
L
(0.20)
5.0
(0.98)
25.0
(0.20)
5.0
P/S PS
Remote
80.0
(3.15)
38.5 (1.52)
Weight: 0.5 kg (1.0 lb)
Models: TSP 180-124WR TSP-REM600 TSP-BCM24H TSP-BFM24
110.0 (4.33)
54.0
(2.13)
110.0
(4.33)
DC ON O/P ADJ.
DC OK
PE N(L2) L
(0.20)
5.0
(0.98)
25.0
14.5
(0.57)
Remote
P/S
SP
80.0
(3.15)
38.5 (1.52)
Weight: 0.7 kg (1.4 lb)
Dimensions in [mm], ( ) = inch Tolerances: 0.5 mm (0.02)
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Page 8 of 11
Industrial Power Supplies
TSP-WR Series Case Dimensions
Model: TSP 360-124WR
80.0
(3.15)
180-600 Watt
125.0
(4.92)
DC OK DC ON O/P ADJ.
125.0 (4.92)
PE N(L2) L
46.0
(1.81) (0.20)
(0.67)
17.0
5.0
(0.98)
25.0
25.0
(0.98)
Remote PS P/S
86.5
(3.41)
45.0
(1.77)
Weight: 1.1 kg (2.4 lb)
Dimensions in [mm], ( ) = inch Tolerances: 0.5 mm (0.02)
http://www.tracopower.com
Page of 11
Industrial Power Supplies
TSP-WR Series Case Dimensions
Model: TSP 600-124WR
180-600 Watt
P/S PS
Remote
(0.98)
25.0 148.0
(5.83)
25.0
(0.98)
21.0
(0.83)
190.0
(7.48)
125.0
(4.92)
125.0 (4.92)
DC ON DC OK O/P ADJ.
PE N(L2) L
86.5
(3.41)
45.0
(1.77)
Weight: 3.0 kg (6.0 lb)
Dimensions in [mm], ( ) = inch Tolerances: 0.5 mm (0.02)
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Page 10 of 11
Industrial Power Supplies
TSP-WR Series TSP-WMK Wall Mounting Bracket
Ordercode of kit TSP-WMK01 TSP-WMK02 For models TSP 180 TSP 360, TSP 600 Content of kit 1 bracket type A incl. M4-screw (DIN 74-Af4) 2 brackets type B incl. M4-screws (DIN 74-Af4)
180-600 Watt
Type A:
42.5 (1.67) 34.5 (1.36)
85.0 (3.35)
TSP REM360 TSP BCM24
34.5 (1.36) 2.0 (0.08)
4 x positioning holes
31.0 (5.06)
TSP 180-124WR TSP BFM
15.0
(0.59)
7.0 (0.28)
15.0
(0.59)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Type B:
46.0 (1.81) 33.0 (1.30) 25 (0.98) 2.0 (0.08)
TSP 360-124WR
96.0 (3.78)
30.0 (1.18)
2x o4.3 (0.17)
50.0 (1.97)
o 4.3 (0.17)
2.0 (0.08)
TSP 600-124WR
4 x positioning holes
62.5 (2.46)
198.0 (7.80)
15.0
(0.59)
7.0 (0.28)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Dimensions: [mm] ( ) = Inch
Specifications can be changed any time without notice.
Rev. 08/07
Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43 311 45 11 * Fax +41 43 311 45 45 * info@traco.ch * www.tracopower.com
62.5 (2.46)
55.0 (2.16)
55.0 (2.16)
o 4.3 (0.17)
o 4.3 (0.17)
o 4.3 (0.17)
Page 11 of 11

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