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| MIL-C-5015 Type Firewall Connectors Washing, fuel spillage, and atmospheric variations are responsible for the development of firewall connectors that combine moisture resistance with fireproof characteristics. The CA-KE series provide enviornmental resistance to meet the moisture problems as well as emergency fire conditions defined by MIL-C-5015. CA-KE connectors are fully interchangeable and intermateable with other 5015 type of connectors. In order to maintain the moisture seal and fire resistance, however, they must mate with corresponding CA-KE connectors. Continous opserating temperature of +177C (+350F) - crimp contacts. Moisture resistant connector for use with sealable wires. Modifications of MS31**K configuration. BUSHING ENDBELL CERAMIC CONTACT RETAINING RING CA-KE O-RING FERRULE O-RING RESILIENT GROMMET Performance and Material Specifications MATERIALS Shell Insulator Contacts Grommet and O Ring Accessory Hardware - Steel - Glass-filled epoxy or glass-filled melamine - Copper alloy - Fuel-resistant silicone rubber - Steel FINISHES Shell Contacts Accesory Hardware - Olive drab over cadmium plate - Sliver Plate - Olive drab over cadmium plate MECHANICAL FEATURES Shell Size Coupling Contact Arrangements - In sixteenths of an inch - Threaded - See pages 216-217 ELECTRICAL DATA Number of Contacts - 1 thru 47 How to Order CA 00 KE 24 28 S SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE SERIES PREFIX CA SHELL STYLE 00 - Wall mounting receptacle (without conduit threads) 06 - Straight plug (without conduit threads) 3100 - Wall mounting receptacle 3106 - Straight plug CLASS KE - Environment-resistant firewall connector SHELL SIZE 8S to 36 CONTACT ARRANGEMENT See pages 216-217. CONTACT TYPE P for pin; S for socket Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 206 MIL-C-5015 Type Firewall Connectors Wall Mounting Receptacle CA00KE POLARIZING KEY R (TYP) + _.005 CA-KE L M K S (TYP.) O DIA. T DIA. +.005 _ A THREAD B FERRULE EXTRACTION GROOVE Part Number CA00KE8S-* CA00KE10S-* * CA00KE10S-* CA00KE12S-* CA00KE14S-* CA00KE16S-* CA00KE16-* CA00KE18-* CA00KE20-* CA00KE22-* CA00KE24-* CA00KE28-* CA00KE32-* CA00KE36-* A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UNS-2A B .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) K .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .094 (2.39) L 1.687 (42.85) 1.687 (42.85) 1.781 (45.24) 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 2.094 (53.19) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) M .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .766 (19.46) .766 (19.46) .766 (19.46) .828 (21.03) .828 (21.03) .891 (22.63) .891 (22.63) .891 (22.63) O .531 (13.49) .687 (17.45) .687 (17.45) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (29.36) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) R 5.94 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.62) .969 (24.62) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) S .875 (22.22) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.281 (32.54) 1.375 (34.92) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) T .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .209 (5.31) .209 (5.31) * Receptacles in size 10SL are available with pin inserts only. Add contact type: P - pin; S - socket. * Add contact arrangement. See pages 216-217. Straight Plug (Without Conduit Threads) CA06KE POLARIZING GROOVE A THREAD J L Q DIA. O DIA. FERRULE EXTRACTION GROOVE Part Number CA06KE8S-* CA06KE10S-* * CA06KE10S-* CA06KE12S-* CA06KE14S-* CA06KE16S-* CA06KE16-* CA06KE18-* CA06KE20-* CA06KE22-* CA06KE24-* CA06KE28-* CA06KE32-* CA06KE36-* A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UNS-2B J .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) L 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 2.094 (53.19) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) O .531 (13.49) .687 (17.45) .781 (19.84) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) Q .828 (21.03) .969 (24.62) .969 (24.62) 1.047 (26.59) 1.125 (28.58) 1.250 (31.75) 1.250 (31.75) 1.344 (34.14) 1.484 (37.69) 1.609 (40.87) 1.734 (44.04) 1.984 (50.39) 2.234 (56.74) 2.484 (63.09) Add contact type: P - pin; S - socket. * Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 207 MIL-C-5015 Type Firewall Connectors Wall Mounting Receptacle CA3100KE POLARIZING KEY R (TYP) + _.005 CA-KE L M K V THREAD S (TYP.) O DIA. +.005 _ T DIA. A THREAD B W Part Number CA3100KE8S-* A Thread 1/2-28UNEF-2A B .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .625 (15.88) K .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .094 (2.39) L 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.188 (55.58) 2.250 (57.15) 2.313 (58.75) 2.313 (58.75) 2.313 (58.75) 2.688 (68.28) 2.375 (60.32) 2.438 (61.93) M .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .578 (14.68) .766 (19.46) .766 (19.46) .766 (19.46) .828 (21.03) .828 (21.03) .891 (22.63) .891 (22.63) .891 (22.63) O .531 (13.49) .687 (17.45) .781 (19.84) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (29.36) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) R .594 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.62) .969 (24.62) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) S .875 (22.22) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.281 (32.54) 1.375 (34.92) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) T .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .209 (5.31) .209 (5.31) V Thread 1/2-28UNEF-2A 1/2-24UNEF-2A 5/8-24UNEF-2A 5/8-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) CA3100KE10S-* 5/8-24UNEF-2A * CA3100KE10Sl-* 5/8-24UNEF-2A CA3100KE12S-* 3/4-20UNEF-2A CA3100KE14S-* 7/8-20UNEF-2A CA3100KE16S-* 1-20UNEF-2A CA3100KE16-* CA3100KE18-* CA3100KE20-* CA3100KE22-* CA3100KE24-* CA3100KE28-* CA3100KE32-* CA3100KE36-* 1-20UNEF-2A 1-1/8-18UNEF-2A .625 (15.88) 1-1/4-18UNEF-2A .625 (15.88) 1-3/8-18UNEF-2A .625 (15.88) 1-1/2-18UNEF-2A .625 (15.88) 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A .625 (15.88) .625 (15.88) .625 (15.88) 1-3/16-18UNEF-2A .375 (9.52) 1-3/16-18UNEF-2A .375 (9.52) 1-7/16-18UNEF-2A .375 (9.52) 1-7/16-18UNS-2A 1-3/4-18UNS-2A 2-18UNS-2A .375 (9.52) .437 (11.10) .500 (12.70) * Recptacles in size 10SL are available with pin inserts only. Add contact type: P - pin; S - socket. * Add contact arrangements. See pages 216-217. Straight Plug CA3106KE POLARIZING GROOVE A THREAD J L W Q DIA. O DIA. V THREAD Part Number CA3106KE8S-* CA3106KE10S-* * CA3106KE10Sl-* CA3106KE12S-* CA3106KE14S-* CA3106KE16S-* CA3106KE16-* CA3106KE18-* CA3106KE20-* CA3106KE22-* CA3106KE24-* CA3106KE28-* CA3106KE32-* CA3106KE36-* A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UNS-2B J .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) L 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.000 (50.80) 2.188 (55.58) 2.250 (57.15) 2.313 (58.75) 2.313 (58.75) 2.313 (58.75) 2.688 (68.28) 2.375 (60.32) 2.438 (61.93) O .531 (13.49) .687 (17.45) .781 (19.84) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.81 (57.94) Q .828 (21.03) .969 (24.62) .969 (24.62) 1.047 (26.59) 1.125 (28.58) 1.250 (31.75) 1.250 (31.75) 1.344 (34.14) 1.484 (37.69) 1.609 (40.87) 1.734 (44.04) 1.984 (50.39) 2.234 (56.74) 2.484 (63.09) V Thread 1/2-28UNEF-2A 1/2-24UNEF-2A 5/8-24UNEF-2A 5/8-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-3/16-18UNEF-2A 1-3/16-18UNEF-2A 1-7/16-18UNEF-2A 1-7/16-18UNF-2A 1-3/4-18UNS-2A 2-18UNS-2A W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .437 (11.10) .500 (12.70) Add contact type: P - pin; S - socket. * Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 208 MIL-C-5015 Type Firewall Connectors Assembly Instructions 1. Disassemble the connector. See Figure 1 for component parts relationship for reassembly after wiring. Remove ceramic retaining ring from contact by sliding the retaining ring back, compressing the bushing until the ring can be slipped away from the contact (see Figure 2). Crimp pin or socket contact to wire. Slip endbell or ferrule retaining nut (whicheveer is used) over wire bundel (see Figure 3). Slip ferrule over wire bundle (see Figure 3). Push contact (pin or socket ) thru rear of grommet and rear insulator. (Note that the contact is inserted into the end of the grommet that shows the layout identification.) Contact should extend sufficiently to accomplish Step 7. 7. After the wired contacts have been inserted thru the rear insulator and grommet, install the ceramic contact retaining ring (Figure 2). Slip on the small diameter of the contact (diameter B). Push the ceramic ring up and onto the larger diameter of the contact (diameter A). The ceramic ring should then be in place. The rubber bushing (which is already on the contact) compresses to allow this assembly, and also keeps the ceramic ring in place after assembly. Seat each contact individually in rear insulator (see Figure 4), Pulling rear insulator so it is tight against the grommet. Assemble front insulator onto engaging end of contacts. Slide ferrule down wire bundle over grommet, making sure that grommet is lubricated per assembly drawing (see Figure 4). Insert this assembly into shell or barrel (whichever is applicable) being careful to polarize correctly. Slide endbell or ferrule retaining nut down wire bundle and screw onto shell/barrel. When properly assembled the layout identification will be visible. Fig. 1 CERAMIC RETAINING RING RUBBER BUSHING CA-KE CONTACT *2. ENDBELL O RING FERRULE BARRIER MUST BE TOWARD REAR OF CONNECTOR GROMMET REAR INSULATOR FRONT INSULATOR SHELL 3. 4. 5. 6. 8. Fig. 2 DIAMETER A DIAMETER B 9. 10. CERAMIC RETAINING RING SILICONE BUSHING CERAMIC RETAINING RING CERAMIC RING IN PLACE 11. 12. Fig. 3 CONTACT REAR INSULATOR O RING GROMMET FERRULE ENDBELL OR FURRULE RETAINING NUT Fig. 4 FRONT INSULATOR REAR INSULATOR FERRULE AFTER ATTACHING CONTACT RETAINING RING AND BUSHING SEAT CONTACT IN REAR INSULATOR C' BORE BY PULLING EACH INDIVIDUAL WIRE IN INDICATED DIRECTION. PULL *NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the crimp tools. When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping. CONTACT LAYOUT IDENTIFICATION ON THIS SURFACE GROMMET RING RETAINER BUSHING CONTACT CONTAINING RETAINING Contacts, Crimp Tools, Contact Part Numbers Contacts and Crimp Tools Contact Size 16 Pin/8S-16S 16 Pin/12-36 16 Socket/8S-16S 16 Socket/12-36 12 Pin 12 Socket 8 Pin 8 Socket 4 Pin 4 Socket 0 Pin 0 Socket Part Number 030-1133-000 030-1082-000 031-0731-000 031-0706-000 030-1134-000 031-0732-000 030-1135-000 031-0733-000 030-1212-000 031-0770-000 030-1734-000 031-0975-000 Wire Accomm. 16-18-20 16-18-20 16-18-20 16-18-20 12-14 12-14 8 8 4 4 0 0 Crimp Tool M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 6BT600B 6BT600B Locator TH118 Turret/L16-3191-2 TH118 Turret/L16-3191-9 TH118 Turret/L16-3191-2 TH118 Turret/L16-3191-11 TH118 Turret/L12-3191-5 TH118 Turret/L12-3191-1 CCHP8-7 CCHP8-7 CCHP4-7 CCHP4-7 CCHP0-7 CCHP0-7 Crimp Head* CCH8-1 CCH8-1 CCH4-1 CCH4-1 CCH0-1 CCH0-1 Contact Assembly Kit With Retaining Ring and Bushing Contact Size 16 Pin/8S-16S 16 Pin/12-36 16 Socket/8S-16S 16 Socket/12-36 12 Pin 12 Socket 8 Pin 8 Socket 4 Pin 4 Socket 0 Pin 0 Socket Kit Part Number 038586-0000 038588-0000 038587-0000 038589-0000 038590-0000 038591-0000 038592-0000 038593-0000 038594-0000 038595-0000 031-1176-000 031-1177-000 * Crimp heads are applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 209 |
Price & Availability of CA-KE
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