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PM200DVA120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
A D
T - 4 TYP. XO (2 PLACES) H J
BE U R S NUTS - 3 TYP. Q Q P N
F V W SQ. PIN (10 PLACES)
G
K
K
K
M
C
Y
L
TERMINAL CODE 1. VN1 1. VP1 2. SNR 2. SPR 3. CN1 3. CP1 4. VNC 4. VPC 5. FNO 5. FPO
VNC
CN1
SNR
FNO
VN1
VPC
CP1
SPR
FPO
VP1
CI
RFO
CI
RFO
IN GND SINK
SR
FO VCC GND SINK
IN
SR
FO VCC
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200DVA120 is a 1200V, 200 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 200 VCES Volts (x 10) 120
SENS OUT 1 OUT 2 TEMP RREF
SENS OUT 1 OUT 2 TEMP
AMP
AMP
RG TH
RG
E2
C2E1
C1
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M Inches 4.72 2.76 Millimeters 120.0 70.0 Dimensions N P Q R S T U V W X Y Inches 0.12 1.50 0.98 0.37 M6 Metric 0.26 Dia. 0.72 0.10 0.025 SQ 0.14 Dia. 1.10 Millimeters 3.0 38.0 25.0 9.3 M6 Dia. 6.5 18.3 2.54 0.64 SQ 3.5 Dia. 28.0
1.14 +0.04/-0.02 29.0 +1.0/-0.5 4.170.010 2.200.010 1.52 0.16 0.16 0.40 0.55 1.02 0.45 106.00.25 56.00.25 38.5 4.0 4.01 10.16 14.0 26.0 11.5
443
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 IntellimodTM Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws (Typical) Mounting Torque, M6 Main Terminal Screws (Typical) Module Weight (Typical) Supply Voltage (Applied between C1-E2) Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(surge) VCC(prot.) VRMS PM200DVA120 -20 to 150 -40 to 125 -20 to 100 26 26 510 1000 800 2500 Units C C C in-lb in-lb Grams Volts Volts Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC) Input Voltage Applied between (CP1-VPC, VN1-VNC) Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC) Fault Output Current (Sink Current at FO Terminals) VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Collector Dissipation (TC = 25C) VCES IC ICP PC 1200 200 400 962 Volts Amperes Amperes Watts
444
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 IntellimodTM Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (VD = 15V, Lower Arm) Supply Circuit Under Voltage Protection (-20C Tj 125C) Circuit Current SC toff(SC) OT OTr UV UVr ID VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VSXR -20C Tj 125C, VD = 15V VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 5V, VN1-VNC VD = 15V, VCIN = 5V, VP1-VPC Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current Applied between CP1-VPC, CN1-VNC VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V Tj 125C, Rin = 6.8k (SPR, SNR) 240 -- 100 85 11.5 -- -- -- 1.2 1.7 -- -- 1.0 4.5 -- 10 110 95 12.0 12.5 37 37 1.5 2.0 -- 10 1.8 5.1 -- -- 120 105 12.5 -- 48 48 1.8 2.3 0.01 15 -- 5.6 Amperes S C C Volts Volts mA mA Volts Volts mA mA mS Volts
445
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 IntellimodTM Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VEC VCE(sat) VCE = VCES, VD = 15V, Tj = 25C VCE = VCES, VD = 15V, Tj = 125C FWDi Forward Voltage Collector-Emitter Saturation Voltage -IC = 200A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 200A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 200A, Pulsed, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0V ~ 5V VCC = 600V, IC = 200A, Tj = 125C 0.4 -- -- -- -- 0.9 0.2 0.4 2.4 0.7 2.3 0.3 1.0 3.4 1.2 S S S S S -- 2.75 3.35 Volts -- -- -- -- -- 2.50 2.65 -- 1.0 10.0 3.50 3.30 mA mA Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each Inverter IGBT Each Inverter FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.11 0.18 0.081 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VCE(surge) VD Input ON Voltage Input OFF Voltage Arm Shoot-Through Blocking Time VCIN(on) VCIN(off) tDEAD Condition Applied across C1-E2 Terminals Applied across C1-E1, C2-E2 Terminals Applied between VP1-VPC, VN1-VNC Applied between CP1-VPC, CN1-VNC For IPM's each Input Signal 0.8 4.0 3.5 Volts Volts S Value 800 1000 15 1.5 Units Volts Volts Volts
446
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 IntellimodTM Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)
OUTPUT CHARACTERISTICS (TYPICAL)
3.0
3.0
COLLECTOR CURRENT, IC, (AMPERES)
300
Tj = 25oC
2.0
2.0
200
VD = 17V
15
13
1.0
VD = 15V Tj = 25C Tj = 125C
1.0
IC = 200A Tj = 25C Tj = 125C
100
0 0 100 200 300
COLLECTOR CURRENT, IC, (AMPERES)
0 0 13 15 17
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
0 0 10 20 30
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE)
SWITCHING LOSS CHARACTERISTICS (TYPICAL)
101
SWITCHING TIMES, tc(on), tc(off), (s)
101
VCC = 600V VD = 15V Tj = 25C Tj = 125C
103
VCC = 600V VD = 15V Tj = 25C Tj = 125C
SWITCHING TIMES, ton, toff, (s)
102
PSW(off) PSW(on)
toff
100
ton
100
tc(off) tc(on)
101
VCC = 600V VD = 15V Tj = 25C Tj = 125C
PSW(off)
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
100 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
DIODE FORWARD CHARACTERISTICS
CIRCUIT CURRENT VS. CARRIER FREQUENCY
101
REVERSE RECOVERY TIME, trr, (S)
103
103
DIODE FORWARD CURRENT, IE, (AMPERES)
150
VD = 15V
CIRCUIT CURRENT, ID, (mA)
VD = 15V Tj = 25C
Irr
Tj = 25C Tj = 125C
100
102
100
102
10-1
trr VCC = 600V VD = 15V Tj = 25C Tj = 125C
101
50
10-2 101
102
COLLECTOR CURRENT, IC, (AMPERES)
100 103
101 0 1.0 2.0 3.0
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
0 0 10 20 30
CARRIER FREQUENCY, fC, (kHz)
447
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 IntellimodTM Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 1EV) = 1.0
1.2
Tj = 25C
SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0
1.2
FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25C) = 1.0
1.2
1.0
1.0
1.0
0.8
0.8
0.8
VD = 15V
VD = 15V
0 0 13 15 17
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
0 -60
20
100
180
0 -60
20
100
180
JUNCTION TEMPERATURE, Tj, (C)
JUNCTION TEMPERATURE, Tj, (C)
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVt, UVr, (VOLTS)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
15
VD = 15V UVt UVr
101
101
100
100
13
10-1
10-1
11
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11C/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.18C/W
0 -60
20
100
180
10-3 10-3
10-2
10-1
TIME, (s)
100
10 1
10-3 10-3
10-2
10-1
TIME, (s)
100
10 1
JUNCTION TEMPERATURE, Tj, (C)
448

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