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MIL-C-83733
HIGH-PERFORMANCE MIL-C-83733 QUALIFIED Temperature Ranges of - 65 C to +200 C Environment - Resistant The Cannon DPK series are high performance environment- resistant, rectangular connectors qualified to MIL-C-83733 (USAF). They feature crimp snapin contacts in the dependable LITTLE CAESAR(R) rear release contact retention assembly. This field-proven assembly permits contacts to be inserted and extracted at the rear of the connector. Contacts are qualified to military specifcations and are crimped with MIL-C-22520 crimp tools, using standard locators. The versatile DPK Connector is suitable for many applications, particularly where environment or thermal protection is mandatory and high reliability is a design requirement. These high performance connectors are available in two shell sizes with a variety of mounting configurations. There are 13 contact arrangements available accommodating from 18 to 185 standard contacts. The standard contacts are available in sizes 12, 16, 20 and 22D. Shells are a die-cast aluminum alloy with eiectroless nickel finish. Insulators are a high grade, glass reinforced, resin conforming to MIL-M-14 which meets or exceeds the requirements of MIL-C-83733. Silicone rubber is used for wire sealing grommets, interfacial and peripheral seals.
DPK
How To Order
MIL-C-83733 (USAF) Nomenclature M MILITARY PART NUMBER INDICATOR BASIC SPECIFICATION SPECIFICATION SHEET NUMBER CLASS: R - ENV IRONMENT RESISTANT SHELL SIZE CONTACT ARRANGEMENT SHELL SIZE A - Small shell B - Largge shell CONTACT MODIFICATION G-MIL-C-38999 contacts. Size 22D for DPKA-131 and DPKB-185 contact arrangements only. W-MIL-C-38999 type contacts. Size 22D wrap posts for DPKA-131 and DPKB-185 layouts. .025 (0.63) square posts for .340(8.64); extension from grommet face. CONTACT ARRANGEMENT Shell Size A-18. 32, 51 and 131 (MIL-STD-1531). Shell Size B-48, 64, 78, 101 59W7, 71, 71C15, 161 and 185 (MIL-STD-1532). CONTACT TYPE P-Pin (Receptacle Connectors) S-Socket (Plug Connectors) POLARIZATION Six-position shell polarization accomplished with Polarizing pins mounted on each end of shell flange. Available on mounting style A only. MOUNTING STYLES A - Two mounting holes .197(5.00) diameter (for either nuts or jackscrews ordered seprately) and two polarizing posts. (Replaces Mounting Style B.) C - Four MS24700-2 bushings, included for the receptacle (M83733/5). F - Four (4) clinch nuts jNo. 6-32 thread) M83733/6. 83733/4 R B 101
ITT Cannon Nomenclature SERIES PREFIX ITT CANNON DESIGNATION SHELL SIZE CONTACT MODIFICATION CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION (applicable to mounting style A) CONNECTOR MOUNTING STYLE CONNECTOR MATERIALS PER MIL-C-83733 FURNISHED LESS CONTACTS (will not be stamoed an connector). G - Four .281(7.14) diameter holes (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/1). H- Two mounting hole flange. Two (231-0019000) spring mounts on the plug and two MS24700-2 bushing mounts on the receptacle (M83733/10/12). K - Four captivated, non-rotating spring mounts an the plug (M83733/4). M- Two mounting hole flange. Two mounting holes .281(7.14) diameter (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/9).
DPK DPK
A B
-G -G
131 185
P S
* *
GK-
7 7
F0 F0
X - Two guide pins with two (231-0019-000) spring mounts on the plug and two guide sockets with two .197(5.00) diameter holes on the receptacle (M83733/2; /3) Y - Two guide sockets with two (231-0019000) spring mounts on the plug and two guide pins with .197(5.00) diameter holes on the receptacle (M83733/7; /8). Z - Two staggered clinch nuts an the receptacle (No. 6-32 thread) (MB3733/11). MATERIAL MOOIRCATION - 7 standard product line, environment resistant per MIL-C-83733(USAF). QPL M83733
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-83733
Performance and Material Specifications
MATERIALS
Shell Insulator Contacts Thermosetting Plastic/Thermoplastic Copper allowy per QQ-C-533 Contacts Hardware
DPK
FINISHES MECHANICAL FEATURES
Electroless nickel plate per MIL-C-26074, Class 3 Gold over suitable underplate per MIL-C-39029 Passivate/Cadmium plate Shell Sizes Coupling
A (DPKA); B (DPKB) Friction, spring mount or jackscrew-coupling nut
Diecast aluminum alloy A-380 per QQ-A-591 Shell
Contact Arrangements A-18,32,51,G131
B-48,64,78,101,59W7,71,71C15,161 G185
Grommets and Seals Silicone base elastomer Mounting hardware Stainless stell/Alloy steel
Contact Termination
Crimp
ELECTRICAL
Number of contacts: 18 thru 185 Contact Sizes 22D 20 16 12 12 Shielded Max. current carrying capacity of contacts Contact Size: Amperage: Test Voltages (AC-RMS) Service Ratings (M&l) Altitude (feet) Sea level 50,000 70,000 110,000 Equivalent Pressure (Torr) 87.5 35.5 5.74 Mated M 1300 800 800 800 l 1800 1000 1000 1000 M 1300 550 350 200 Unmated l 1800 600 400 200 Unmated 161 Arrangement 1000 350 250 150 #12 23 #16 13 #20 7.5 #22 5.0 Wire Accommodation (AWG) 22,24,26 20,22,24 16,18 12,14 RG-179/U Sealing Range Wire Diameter Min. .030(0.76) .040(1.02) .063(1.60 .081(2.06) .081(2.06) Max. .060(1.52) .083(2.11) .103(2.62) .158(4.01) .158(4.01)
Cross Reference From Military to Cannon Part Numbers
MIL-SPEC P/N M83733/1RA018 M83733/1RA032 M83733/1RA051 M83733/1RA131 M83733/1RB048 M83733/1RB064 M83733/1RB071 M83733/1RB71C M83733/1RB078 M83733/1RB101 M83733/1RB185 M83733/2RA018 M83733/2RA032 M83733/2RA051 M83733/2RA131 M83733/2RB048 M83733/2RB064 M83733/2RB071 M83733/2RB71C M83733/2RB078 M83733/2RB101 M83733/3RA018 M83733/3RA032 M83733/3RA051 M83733/3RA131 M83733/3RB048 M83733/3RB064 M83733/3RB071 M83733/3RB71C M83733/3RB078 M83733/3RB101 M83733/3RB185 ITTC P/N DPKA-18PG-7 DPKA-32PG-7 DPKA-51PG-7 DPKA-G131PG-7 DPKB-48PG-7 DPKB-64PG-7 DPKB-71PG-7 DPKB-71C15PG-7 DPKB-78PG-7 DPKB-101PG-7 DPKB-G185PG-7 DPKA-18SX-7 DPKA-32SX-7 DPKA-51SX-7 DPKA-G131SX-7 DPKB-48SX-7 DPKB-64SX-7 DPKB-71SX-7 DPKB-71C15SX-7 DPKB-78SX-7 DPKB-101SX-7 DPKA-18PX-7 DPKA-32PX-7 DPKA-51PX-7 DPKA-G131PX-7 DPKB-48PX-7 DPKB-64PX-7 DPKB-71PX-7 DPKB-71C15PX-7 DPKB-78PX-7 DPK- 101PX-7 DPKB-G185PX-7 MIL-SPEC P/N M83733/4RA018 M83733/4RA032 M83733/4RA051 M83733/4RA131 M83733/4RA048 M83733/4RB064 M83733/4RB071 M83733/4RB71C M83733/4RB078 M83733/4RB101 M83733/4RB185 M83733/5RA018 M83733/5RA032 M83733/5RA051 M83733/5RA131 M83733/5RB048 M83733/5RB064 M83733/5RB71C M83733/5RB078 M83733/5RB101 M83733/5RB185 M83733/5RB071 M83733/6RA018 M83733/6RA032 M83733/6RA051 M83733/6RA131 M83733/6RB048 M83733/6RB064 M83733/6RB071 M83733/6RB71C M83733/6RB078 M83733/6RB101 M83733/6RB185 ITTC P/N DPKA-18SK-7 DPKA-32SK-7 DPKA-51SK-7 DPKA-G131 SK-7 DPKB-48SK-7 DPKB-64SK-7 DPKB-71SK-7 DPKB-71C15SK-7 DPKB-78SK-7 DPKB-101 SK-7 DPKB-G185SK-7 DPKA-18PC-7 DPKA-32PC-7 DPKA-51PC-7 DPKA-G131 PC-7 DPKB-48PC-7 DPKB-64PC-7 DPKB-71C15PC-7 DPKB-78PC-7 DPKB-101PC-7 DPKB-G185PC-7 DPKB-71PC-7 DPKA-18PF-7 DPKA-32PF-7 DPKA-51PF-7 DPKA-G131 PF-7 DPKB-48PF-7 DPKB-64PF-7 DPKB-71PF-7 DPKB-71C15PF-7 DPKB-78PF-7 DPKB-101 PF-7 DPKB-G185PF-7 MIL-SPEC P/N M83733/7RA018 M83733/7RA032 M83733/7RA051 M83733/7RA131 M83733/7RB048 M83733/7RB064 M83733/7RB071 M83733/7RB71C M83733/7RB078 M83733/7RB101 M83733/8RA018 M83733/8RA032 M83733/8RA051 M83733/8RB048 M83733/8RB064 M83733/8RB071 M83733/8RB71C M83733/8RB078 M83733/8RB101 M83733/9RA018 M83733/9RA032 M83733/9RA051 M83733/9RB048 M83733/9RB064 M83733/9RB071 M83733/9RB71C M83733/9RB078 M83733/9RB101 ITTC P/N DPKA-18SY-7 DPKA-32SY-7 DPKA-51SY-7 DPKA-G131SY-7 DPKB-48SY-7 DPKB-64SY-7 DPKB-72SY-7 DPKB-71C15SY-7 DPKB-78SY-7 DPKB-101 SY-7 DPKA-18PY-7 DPKA-32PY-7 DPKA-51PY-7 DPKB-48PY-7 DPKB-64PY-7 DPKB-71PY-7 DPKB-71C15PY-7 DPKB-78PY-7 DPKB-101PY-7 DPKA-1BPM-7 DPKA-32PM-7 DPKA-51PM-7 DPKB-48PM-7 DPKB-64PM-7 DPKB-71PM-7 DPKB-71C15PM-7 DPKB-78PM-7 DPKB-101PM-7 MIL-SPEC P/N M83733/10RA018 M83733/10RA032 M83733110RA051 M83733/10RB048 M83733/10RB064 M83733/10RB071 M83733/10RB71C M83733/10RB078 M83733/10RB101 M83733/11RA018 M83733/11RA032 M83733/11RA051 M83733/11RB048 M83733/11RB064 M83733/11RB071 M83733/11RB71C M83733/11RB078 M83733/11RB101 M83733/12RA018 M83733/12RA032 M83733/12RA051 M83733/12RB048 M83733/12RB064 M83733/12RB071 M83733/12RB71C M83733/12RB078 M83733/12RB101 ITTC P/N DPKA- 18PH-7 DPKA-32PH-7 DPKA-51PH-7 DPKB-48PH-7 DPKB-64PH-7 DPKB-71PH-7 DPKB-71C15PH-7 DPKB-78PH-7 DPKB-101PH-7 DPKA-18PZ-7 DPKA-32PZ-7 DPKA-51PZ-7 DPKB-48PZ-7 DPKB-64PZ-7 DPKB-71PZ-7 DPKB-71C15PZ-7 DPKB-78PZ-7 DPKB-101 PZ-7 DPKA-18SH-7 DPKA-32SH-7 DPKA-51SH-7 DPKB-48SH-7 DPKB-64SH-7 DPKB-71SH-7 DPKB-71C15SH-7 DPKB-78SH-7 DPKB-101SH-7
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-83733
Test Data
The following is a presentation of the certified capabilities of Cannon's DPK, high performance, rectangular, rack and panel series connectors with respect to critical qualification performance and design requirements of MIL-C-83733. The data presented herein is a condensation of authentic qualification test data extracted from the original qualification reports on file at the ITT Cannon Test Laboratory. The successful completion of the conducted qualification program clearly demonstrates the compliance of ITT Cannon, DPK series connectors and contacts to meet or exceed the performance requirements of MIL-C-83733. Identification of Qualification Specimens The DPK connectors listed below represent the description and identification of the test specimens TABLE 1
Test Description Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Test Description Contact Separating Forces Connector Mating and Unmating Forces Contact Retention Endurance Gold Plating Porosity Temperature Life Insulation Resistance - 200C
DPK
subjected to the qualification test sequence of MIL-C-83733.
DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle)
TEST PERFORMED
Test Description Low Leve Contact Resistance Thermal Shock Crimp Potential Drop Vibration (Random) Physical Shock Ozone Exposure Fluid Immersion
Table I below, lists the conducted tests executed in accordance with the applicable test paragraphs of MIL-C-83733, with the Test Level, Parrameter Limits and Measured Values listed in Table 11.
Test Description Moisture Resistance Altitude Immersion Insert Retention Corrosion Analyses Service and Storage Life Gases and Toxic or Corrosive Fumes
TABLE ll
Test or Environment Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25 C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance VISUAL EXAMINATION SAMPLE PREPARATION Test Level or Special Requirments Assure compliance with: a) Applicable detail specifications and control drawings b) Materials c) Design and construction d) Dimensional e) Finish f ) Product identification g) Workmanship Visual examination of qualification test specimens for completness, workmanship, identification and /or other detrimental conditions. MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire. Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact positioner for resp.22D size socket and pin. MS7495A22M insertion and MS27495R22M removal tool. Parameters Limits Compliance to applicable detail specification and control drawings. Measured Values or Comments Product submitted accompanied by Q.A.certifiates of compliance. complied with the applicable acceptance requirements for qualification testing.
Visual examination acceptance. Assemblies to conform with specified wiring and termination requirements.
No visible detection of any condition detrimental to normal function.
Qualification test specimens prepared and terminated in accordance with specified wiring requirements. No difficulties encountered during wiring operation. Insul. res. range (ohms) (25 C) DPKA Cont./Shell Adj. Cont. 1.1T-1.8T 300G-1.0T DPKB 1.1T-20T 400G-1.6T (Ganged parallel test circuits) No evidence of breakdown or flashover Leakage < .5mA. (Ganged _ Parallel test circuits)
INSULATION RESISTANCE [25 C (77 F)]
Unmated condition. 50% of contact complement measured. Between adjacent 5.1 Gigohms minimum at 500 Vdc. contact paris and each contact and connector shell. Electrification Time 120 secs. maximum.
DIELECTRIC WITHSTANDING VOLTAGE (SEA LEVEL) SALT SPRAY (CORROSION)
Unmated condition. 50% of contact complement measured. Test voltage 1350 No electrical breakdown, flashover or excessive Vac/rms-60hz, applied between adjacent contact pairs and each contact and current leakage.Electrification 2 secs. connector shell. minimum. Method 101, test condition B. (48 hours) unmated. Salt soultion 5% by weight. S.G. 1.026 to 1.040 at 22.8 C-23.9 C (73 F-75 F). Solution pH6.5 to 7.2 and chamber temp 33.9 C to 36.1 C (93 F to 97 F). Mated condition 20% of contact complement tested. Test circuit per Fig. 2 measured across points YY performed at 25 C and 200 C (77 F and 392 F). Contact/ Wire size 22D/28 22D/22 Test Current Adc 1.5 5.0 Visual examination. No degradation of normal connector functions. Max. Voltage Drop (MV) Wire 25 C Size (77F) 28 8 22 14
No detrimental corrosive attack on connector's surface finish or contacts. MV-Drop Range. (25C) Wire Size Adc 28 1.5 22 5.0 28 22 1.5 5.0
CONTACT RESISTANCE [AT 25 C AND 200 C (77 F AND 392 F)]
200 C (392F) 19 25
Range (mV) 2.3-5.2 6.3-10 (200 C) 9-17 16-21
Avg. (mV) 3.8 8.2 11.8 17.8
CONTACT SEPARATING FORCES
100% of socket contact complement measured. Separating force measured on steel test pin .0294 + .0001 (0.747 +0.002) dia. insertion depth .205 _ _ (5.21) min. from insert face.
Separating Force (ounce-force) Min. 0.6 Max. 4.9
Separating force range (ounce-force) DPKA Sep. Force 1.3-4.1 DPKB 1.0-2.9 Mating/Unmating Force (pound-force) Mate 145 DPKA 150 DPKB Forces obtained on 10th cycle. Contact Displacement Range (inch) DPKA Pins 0.002-0.003 Sockets 0.002-0.004 DPKB Pins 0.002-0.004 Sockets 0.002-0.003
Avg. Force 2.4 2.0 Unmated 34 72
CONNECTOR MATING AND UNMATING FORCES
Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and unmatings. Forces measured on 10th cycle.
Axial mating and unmating forces 175 pounds-force maximum.
CONTACT RETENTION
Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging end. Zero reference at 2.0 1bf preload. Displacement measured under spec. load.
Max. contact displacement under 10.0 1bf load .011 (0.28) maximum.
Avg. 0.0027 0.0031 0.0027 0.0026
ENDURANCE (DURABILITY)
Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and unmating at a rate of 300 cycles/hour maximum.
Withstand 500 cycles of durability conditioning without detrimental effects to function.
No detrimental damage. Connectors fully functional.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-83733
Test Data (Continued)
(TABLE ll Continued)
Test or Environment THERMAL SHOCK Test Level or Special Requirments Mated condition. Five continuous cycles of temperature change. 30 mins. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 3C and 200 3C (-?? +_ 5.4F and 392 5.4F). 20% of the contacts in each connector measured. Test circuit per Fig. 2 measured across points X-X and X'-X'. Contact/Wire-size 22D/28 22D/22 Test Current (Adc) 1.5 5.0 Parameters Limits Withstand temperatre cycling. No damage. No apparent damage. Measured Values or Comments
DPK
CRIMP POTENTIAL DROP
Max. crimp potential drop: Wire Size 28 22 M.V. 2.8 7.0
Crimp mV drop range. DPKA (sockets) Adc 1.5 (Pins) 1.5 DPKB (sockets) Adc 5.0 (Pins) 5.0 1.1-1.6 Range 1.8-2.4 1.4-1.8 1.3 Avg. 2.1 1.5 Range 1.7-2.1 Avg. 1.8
DIELECTRIC WITHSTANDING VOLTAGE (ALTITUDE)
Mated condition. 50% of contact complement measured. Performed at simulated altitude of 70,000 ft. (33.7 mm Hg pressure) Test voltage 825 Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell.
Same as at sea level conditions.
No evidence of breakdown or flashover. Leakage < .5mA. (Ganged _ Parallel test circuits)
INSULATION RESISTANCE ELEVATED Umnated condition. 50% of contact complement measured. Test points identical to those measured at 25C (77F). Oven ambient controlled at TEMP.[200C (392F)] 200C (392F). Stabilization period 30 minutes minimum.
204 Megohms minimum at 500 Vdc. Electrification time 120 secs. maximum,
Insul. Res. range (ohms) [200C (392F)] DPKA Adj. Cont. 1.4G-10G DPKB 0.75G-10G (Ganged parallel test circuits)
Cont./Shell 2.4G-4.0G 2.26G-5.0G
VIBRATION (RANDOM)
Method 214, Test condition II, Letter 'G'. Test level envelope per figure and table 214-2. Contact circuit senes wired far current discontinuity monitoring. Eight hours duration in each of three mutually peipendicuiar axes. Connector mating depth .450 (11.43) panel spacing. Mated condition, .450 111.43) panel spacing. Shock pulse duration I I 1 mS, waveshape terminal peak smooth, peak amplitude 20g. Contact circuit series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. Method 106, (Step 7b) ommed) Mated condition. 10 days humidity and temperature cycling. At end Step 6 final cycle at 25C (77F) and 90-98% RH insulation resistance in asured 100% between each and ail other contacts and the shell in parallel circuit. Mated condition. Immersed in 5% sail solution by weight. Unsealed wire ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, (1.0 inch Hg). 30 mins. at altitude followed by 15 mins. at room ambient, Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact complement at room ambient and submerged. Unmated. 46 1bf/in. pressure lead applied to each inert face at 5 2 1bl/in./sec.. maintained for 5 secs. min. at specified load. Unimated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure period 2 hours minimum at room temperature. Fluid immersion rest fluids and procedures per Table 4: Sample Test Fluid No. MIL-L-7808 4-1P/R MIL-L-23699 4-2P/R M2-V CHEVRON 4-3P/R MIL-H-5606 4-4P/R MIL-A-8243 4-5P/R MIL-C-25769 4-6P/R MIL-T-5624 (JP-5) 4-7P/R Coolanol-25 4-8P/R Regular (Leaded commercial auto-gasoline 4-9P/R Solvent (a) MIL-STD-202) 4-10P/R Solvent (b) MIL-STD-202) 4-11P/R Solvent (c) MIL-STD-202) 4-12P/R Unwired. wouisembled contact bodies. One part (by volume) concentrated Nitric Acid (S.G.-l.42) to we part distilled water. 30 secs. minimum immersion period. Wired mated condition, with contacts under specific load: #220 (5 lbs.); #16 12.5 lbs. A current of 100 MA was applied during life of test. Test duration, 1000 hours at temperature of + 200C (392F).
2
No current discontinuity > 1.0 microsec. No _ cracking, breaking or loosening of connector parts. No current discontinuity > 1.0 microsec. No _ cracking, breaking or loosening of connector parts.
Connectors met random vibration requirements. No electrical discontinuity detected.
PHYSICAL SHOCK
Connectors met physical shock requirenments. No electrical discontinuity or damage detected.
MOISTURE RESISTANCE
Insulation resistance at final humidity cycle 102 Megohms minimum at 50 Vdc.
Insul. Res. range (ohms ) final humidity cycle. DPKA DPKB 1.66-500G Avg: 224G 1.6-500G Avg: 190G DPKB
ALTITUDE IMMERSION
Insulation resistance 1.2 Gigohm minimum at 5 Vdc. DWV 1350 Vac/rms - 60 Hz, electrification time 60 secs. minimum. No breakdow, flashover or leadage < 2 mA, _
Final insul. Res ranges (ohms). DPKA 1.5T-4.5T Avg. 1.9T
0.7-3.5T Avg: 1.3T DWV - No evidence of insert movement and /or dislocation from normal position No evidence of insert movement and/or dislocation from normal position. No evidence of ozone effects.
INSERT RETENTION OZONE EXPOSURE
No insert disiocation from normal position in the connector shell. No derterioration.
FLUID IMMERSION
No detrimental damage of effects to connector performance. Axial Mate and unimate forces after fluid immersion 175 1bf max.
Other than evidence of normal light swelling of the connector resilent seals, the samples did not exhibit any dertirmental affects. Mateability was not imparied. After Fluid Immersion Mating/Unmating forces (Pound-Force) Unmated DPKB 27 4-7P/R 31 4-8P/R 35 4-9P/R 35 4-10P/R 63 4-11P/R 55 4-12P/R
DPKA 4-1P/R 4-2P/R 4-3P/R 4-4P/R 4-5P/R 4-6P/R No visible reaction (bubbles forming) to reagent.
Mate 125 125 127 132 132 123
Mate 138 141 137 145 150 148
Unmated 71 57 63.5 76 81 86
GOLD PLATING POROSITY
No evidence of reaction to reagent.
TEMPERATURE LIFE W/CONTACT LOADING
Withstand temp life. No damage. No discontinuity higher than 1.0 microsecond. No contact dislodging order load.
No evidence of contact dislodging and/or electrical disconinuity of 1.0 miscrosecond or greater during the speified temperature life exposure under contact loading conditions. All post test requirements were met.
Conclusion All subject test specimens, connector components, materials, accessories and contacts covered by this report satisfied and/or exceeded the specified requirement. The successful completion of the qualification program as reported herein, demonstrates the capabilities of the subject ITT Cannon DPK series connectors to comply with stringent verification qualification requirements in accordance with MIL-C-83733. On the basis of testing, the DPK connector series was granted full OPl status to MIL-C-83733.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-83733
Weights
DPK
The following are weights for DPK connector assemblies, mounting hardware, contacts, and sealing plugs. All connector weights are listed less contacts (FO) and mounting hardware. The total connector weight is obtained by adding mounting hardware, contacts, and sealing plugs weight to the connector assembly weight. Example: DPKB-101SK-7 (with 90 contacts and 11 sealing plugs) Weight Pounds
DPKB-101SG-7-FO Type K Spring Mount 90 Number 20 Socket Contacts 11 Number 20 Sealing Plugs Maximum Connector Weight Part Numbet (Description) DPKA-18PG-7-F0 DPKA- 18SG-7-F0 DPKA-32PG-7-F0 DPKA-18SG-7-F0 DPKA-51PG-7-F0 DPKA-51SG-7-F0 DPKA-G131PG-7-F0 DPKA-G131SG-7-F0 DPKB-48PG-7-F0 DPKB-48SG-7-F0 DPKB-59W7PG-7-F0 DPKB-59W7SG-7-F0 DPKB-64PG-7-F0 DPKB-64SG-7-F0 DPKB- 71PG-7-F0 DPKB-71SG-7-F0 DPKB-71C15PG-7-F0 DPKB-71C15SG-7-F0 DPKB-78PG-7-F0 DPKB-78SG-7-F0 DPKB-101PG-7-F0 DPKB-101SG-7-F0 DPKB-G185PG-7-F0 DPKB-G185SG-7-F0 #12 Pin, 030-9185-003 #12 Skt, 030-9186-003 #16 Pin, 030-9205-007 #16 Skt, 030-9206-006 #20 Pin. 030-9173-006 #20 Skt, 031-9174-004 #22D Pin, 030-2042-000 #22D Skt, 031-1147-000 #12 Shielded Pin, 249-1825-001 #12 Shielded Skt, 249-1826-000 #8 Coaxial Pin, 59W7 Layout #8 Coaxial Skt, 59W7 Layout Type C Bushing, 012-0515-000 (4 reqd) Type K Spring Mtg Captive (non-rotate) Type F Nut (4 reqd) Type G Spring Mtg 231-0019-000 (4 reqd) Size 22; 225-1013-000 Size 20; 225-0070-000 Size 16; 225-0071-000 Size 12; 225-0072-000 SEALING PLUGS Lbs. .1474 .1496 .1496 .1518 .1529 .1551 .1045 .1077 .2398 .2486 .2354 .2442 .2354 .2442 .2288 .2332 .2288 .2332 .2266 .2288 .2288 .2332 .1628 .1650 .00298 .00291 .00135 .00146 .00062 .00071 .00021 .00025 .00206 .00258 .00420 .00650 .00606 .08250 .00072 .01180 .00006 .00018 .00036 .00064 Maximum Weight Grams 66.86 67.86 67.86 68.86 69.35 70.35 47.40 48.85 108.77 112.76 106.78 110.78 106.78 110.78 103.78 105.78 103.78 105.78 102.78 103.78 103.78 105.78 73.85 74.85 1.353 1.318 .611 .664 .280 .322 .093 .111 .943 1.168 1.910 2.948 2.750 37.42 .325 5.350 .027 .080 .163 .291
Weight Grams 105.78 37.42 28.98 .88 173.06
.2332 .0825 .0639 .0020 .3816
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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79
MIL-C-83733
Receptacle (Pin Contacts)
BASIC RECEPTACLE SHELL DIMENSIONS
DPK
1
L C B .890 .005 (22.61 0.13)
1.385 MAX. (35.16) 1.002 .008 - .017 (25.42 0.20 - .43)
1.135 MAX. (28.83)
.562 .004 (14.27 0.10)
1.000 .010 (25.40 0.25)
1.158 .012 (29.41 0.30
A .312 .010R 4 PLCS. (7.92 0.25) .188 .010 R. TYP. (4.78 0.25) .111 .008 - .007 (2.82 0.20 - 0.18 JUNCTION SHELL AND SCREW
1
.526 + .008 - .007 (13.36 + 0.20 - 0.18) Junction shell and screws are not supplied on - G131 and -G185 layouts.
1
SHELL SIZE DPKA*P** DPKB*P** See Page 81 Style M and Z
A 2.085 (52.96) 2.072 (52.63) 3.385 (85.98) 3.372 (85.65)
B 1.976 (50.19) 1.961 (49.81) 3.281 (83.34) 3.261 (82.83)
C 2.580 (65.58 2.570 (65.38) 3.880 (98.53) 3.870 (98.32)
L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22)
N Staggered 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12)
DPK TYPES
Mounting Style A .197 .005 DIA. (5.00 0.13) 2 HOLES
Mounting Dimensions for Coupling Nut Assemblies COUPLING NUT JAM NUT
RECEPTACLE REF. .500 MAX. (12.70) POLARIZING POST 2 REQD. .532 .008 (13.51 0.20)
PANEL NUT PLUG CONNECTOR REF. RECEPTACLE CONNECTOR REF.
PANEL
DPK/Mil-C-83733 TYPES
Mounting Style G Standard Hole Mounting MIL-C-83733/1(USAF) Mounting Style F Clinch Nut Mounting MIL-C-83733/6(USAF)
.281 .005 DIA. (7.14 0.13) 4 HOLES
.141 MAX. (3.58)
.138 (3.50) - 32 CLINCH NUT (4 PLACES) THREAD
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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80
MIL-C-83733
Receptacle/Configurations (Pin Contacts)
DPK/MIL-C-83733 TYPES
Mounting Stye C Bushing Mounting MIL-C-83733/5(USAF) Mounting Stye X With Guide Sockets MIL-C-83733/3(USAF)
DPK
.405 .010 (10.29 0.25) ACROSS HEX FLATS
.197 + .003 - .002 DIA. (5.00 + 0.08 - 0.05) 2 HOLES 16 14 .207 .002 DIA. (5.26 0.05)
RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A (3/8 LONG) THREAD
1.060 .010 (26.92 0.25) MS24700-2 BUSHING .281 .005 DIA. (7.14 0.13) FLANGE HOLE .312 (7.92) - 24 UNF-2A
.477 + .008/ - .007 (12.12 + 0.02/ - 0.18)
DPK/MIL-C-83733 TYPES
Mounting Stye Y With Guide Pins MIL-C-83733/8(USAF) Mounting Stye M Staggered Standard Hole Mounting MIL-C-83733/9(USAF)
31 29 .200 .002 (5.08 0.05) 1.370 (34.80) MAX.
N
.281 .005 DIA. (7.14 0.13) 2 HOLES
.190 (4.82 - 32 UNF-2
Mounting Stye H Staggered Bushing Mounting MIL-C-83733/10(USAF)
Mounting Stye Z Staggered Clinch Nut Mounting MIL-C-83733/11(USAF)
RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A FLH (3/8 LONG) THREAD
.141 (3.58) MAX.
.281 .005 DIA. (7.14 0.13)
FLANGE HOLE
.138 (3.50) - 32 UNC-28 CLINCH NUT 2 PLACES THREAD
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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81
MIL-C-83733
Pluge/Configurations (Socket Contacts)
Basic Plug Shell Dimensions
L .030 + .010 - .000R (0.76 + 0.25 - 0) 4 PLACES 1.265 MAX. (32.13)
DPK
D
1.010 MAX. (25.65)
A TYP.
.622 + .006 - .007 (15.80 + 0.20 - 0.18) .780 .005 (19.81 0.13)
1.158 .012 (29.41 0.30)
.562 .004 (14.28 0.10)
.878 .005 (22.56 0.13)
1.002 +.008 - .017 (25.45 + 0.20 - 0.43) _
C B .312 .010 (7.92 0.25) 4 PLACES .125 .010R. (3.18 0.25) 2 PLACES .700 .010 (17.78 0.25) .111 + .008 - .007 (2.82 + 0.20 - 0.18) JUNCTION SHELL
1
SHELL SIZE 1 Junction shell and hardware are not supplied on -G131 and -G185 layouts. See page 83 Style M and H DPKA*S** DPKB*S**
A 1.959 (49.76) 1.946 (49.43) 3.259 (82.78) 3.246 (82.45)
B 1.864 (47.35) 1.853 (47.07) 3.164 (80.37) 3.153 (80.09)
C 1.780 (45.21) 1.763 (44.78) 3.080 (78.23) 3.063 (77.80)
D 2.580 (65.53) 2.570 (65.28) 3.880 (96.52) 3.870 (98.30)
L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22)
N Staggered 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12)
DPK Styles Mounting Style A
Mounting Spacing Dimensions For Jackscrew Assemblies
JACKSCREW THRUST WASHER
.040 (1.02) DIA. WIRE HOLE SAFETY CONNECTOR RETAINING RING 305-0007-000 JACKSCREW ASSY PLUG CONNECTOR POLARIZING POST 2 REQD. .532 .008 (13.51 0.20) RECEPTACLE CONNECTOR
.196 + .004 - .003 DIA. (5.03 + 0.10 - 0.06) 2 HOLES
.500 MAX. (12.70)
PANEL (REF.)
DPK/MIL-C-83733 TYPES Mounting Style K - MIL-C-83733/4(USAF) With Captive Springs Mounting Style X - MIL-C-83733/2(USAF) With Guide Pins and Spring Mounting
.138 (3.50) - 32 UNC-2A THREAD .116 .080 (2.94 2.03)
.138 (3.50) -32 UNC-2B THREAD 31 29
.200 .002 DIA. (5.08 0.05) 1.370 (34.80) MAX. .190 (4.82) -24 UNC-2A THREAD
1.250 (31.75)MAX. SPRING IN FREE POSTION .390 MAX. (9.91)
.116 .080 DIA. (2.94 2.03)
.190 (4.82) -32 UNF-2
NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 pounds maximum at .390 (9.91) panel spacing
NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change.
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82
MIL-C-83733
Pluge/Configurations (Socket Contacts)
DPK/MIL-C-83733 TYPES Mounting Style Y - MIL-C-83733/7(USAF) With Guide Sockets and Spring Mounting Mounting Style H - MIL-C-83733/12(USAF) Staggered Spring Mounting
DPK
ACROSS HEX FLATS .138 (3.50)-32 UNC-2B THREAD
16 14
.405 .010 (10.28 0.25)
N .138 (3.50)-32 UNC-2B THREAD
*See page 82
.207 .002 DIA. (5.26 .005) .485 MAX (12.32) .116 .080 (2.94 2.03) .116 .080 (2.94 2.03)
1.250 (31.75) MAX. SPRING IN FREE POSITION
1.250 (31.75) MAX. SPRING IN FREE POSITION
.312 (7.92) - 24 UNF-2A THREAD
NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing
NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts.
DPK Commercial Types Mounting Style G Standard Hole Mounting Mounting Style F Clinch Nut Mounting Mounting Syle M Mounting
.281 .005 DIA. (7.14 0.12) 4 HOLES
N*
.281 .005 DIA. (7.14 0.12) 4 HOLES
See page 82
.141 (3.58) MAX. .138 (3.50)-32 UNC-2B THREAD
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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83
MIL-C-83733
Mounting Styles/Applications
DPK connectors for rectangular or staggered mounting are available in both two- and four-spring mount assemblies, or the same shelf style may be o rdered to accommodate bushing assemblies. In the spring mount version the spring-loaded mechanism will compensate for a panel space variation of up to .070(1.78) while insuring electrical and environmental integrity.
DPK
DPK connectors are also available with polarizing posts, accommodations for jackscrews, and coupling nuts for cord-to-card and cord-to-panel applications. Another shelf style has two or four mounting holes fitted with captive clinch nuts. For mounting dimensions of the various mounting styles shown here please refer to page 87.
Ordered Separately
Style A Mounting style A is designed for cord-to-panel and c ord-to-cord applications. Connectors are supplied with two polarizing posts installed and provisions for installation of two jackscrew assemblies or two coupling nut assemblies. (Replaces Mounting Style B.)
Plug Socket Contacts
Receptacle Pin Contacts
Jackscrew Assembly 305-0007-000
Coupling Nut Assembly 335-0002-000
M83733/5
Supplied with Connector
Stylle C Mounting style C is designed for cord-to-panel or rack-to-panel applications. Connectors are supplied with (4) MS24700-2 bushings on the receptacle and 4 spring mount assemblies on the plug.
Receptacle Pin Contacts Bushing MS247000-2 (Self-Locking) 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-00019-000
Style F Mounting Style F is designed for rack-to-panel pplications. Connectors are supplied with four captive clinch nuts installed.
M83733/6
Receptacle Pin Contacts
M83733/1
Ordered Separately
Style G Mounting style G is designed for rack-to-panel applications. Connectors are supplied with four .281(7.14) diameter holes which will accommodate either four MS24700-2 bushings or four 231-0019000 spring mounts,
Plug Socket Contacts
Receptacle Pin Contacts
Bushing MS24700-2 (Self-Locking) 012-0515-000
Spring Mount Assembly MIL-C-83733/17 231-0019-000
Style H Mounting style H is designed for rack-to-panel applications. Connectors are supplied with two .281(7.14) diameter holes which are staggered. Two spring mounts are on the plug end two MS24700-2 bushings are on the receptacle.
M83733-12
M83733-10
Supplied with Connector
Plug Socket Contacts
Receptacle Pin Contacts
Bushing MS247000-2 (Self-Locking) 012-0515-000
Spring Mount Assembly MIL-C-83733/17 231-0019-000
Style K Mounting style K is designed for rack-to-panel a pplications. Connectors are supplied with four c aptivated, non-rotating spring mounts on the plug.
M83733/4
Plug Socket Contacts
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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84
MIL-C-83733
Style M Mounting style M is designed for rack-to-panel applications. Connectors are supplied with two .281 (7,14) diameter holes which are staggered and will accommodate eight two MS24700-2 bushings or two 231-0019-000 spring mounts.
M83733/9 Ordered Separately
DPK
Plug Socket Contacts
Receptacle Pin Contacts
Bushing MS24700-2 (Self-Locking) 012-0515-000
Spring Mount Assembly MIL-C-83733/17 231-00019-000
Style X Mounting style X is designed for rack-to-panel applications where positive alignment is required before connectors are mated. Plug has two guide pins and two spring mounts (MIL-STO-1533); receptacle has two guide sockets and two .197 (5.00) dia. holes.
M83733/2
M83733/3
Plug Socket Contacts
Receptacle Pin Contacts
Guide Pins 226-0348-000
Guide Sockets 226-0344-000
Supplied with Connector
Style Y Mounting style Y is identical to mounting style X, Xcept the guide sockets are on the plug and the guide pin and springs are on the receptacle.
M83733/7
M83733/8
Plug Socket Contacts
Receptacle Pin Contacts
Guide Pins 226-0348-000
Guide Sockets 226-0349-000
Style Z Mounting style Z is designed for use in rack-topanel applications. Connectors are supplied with two captive clinch nuts which are staggered.
M83733/11
Receptacle Pin Contacts
MIL-C-83733/DPK Mounting Style
MIL-C-83733 Connector Type M83733/1 RECEPTACLE M83733/2 PLUG M83733/3 RECEPTACLE DPK Mtg. Style G X X Mating MIL-C-83733 Connector M83733/4 M83733/3 M83733/2 M83733/1 M83733/4 PLUG K M83733/5 M83733/6 M83733/5 RECEPTACLE M83733/6 RECEPTACLE M83733-07 PLUG M83733-08 RECEPTACLE M83733-09 RECEPTACLE* M83733-10 RECEPTACLE* M83733-11 RECEPTACLE* C F Y Y M H Z M83733/4 M83733/4 M83733/8 M83733/7 M83733/12 M83733/12 M83733/12 M83733/9 M83733-12 RECEPTACLE H M83733/10 M83733/11 *Not recommended for G131 and G185 layouts. DPK Mtg. Style K X X G C F K K Y Y H H H M H Z
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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85
MIL-C-83733
Polarization (Mounting Style A only)
Polarizing Post Alternate Positions Pin inserts polarizing postitions are 180 opposite socket insert polarizing positions. Shaded areas indicate extended portion of the polarizing post. Cord to panel DPK connectors are available in 35 alternate polarizing positions by changing indexing of the polarizing posts. Keystone corners and hexagonal posts provide this wide range of alternate positions. Face view of socket insert plug connector engaging end.
DPK
N
V
W
X
Y
Z
Contact Data
Standard Contacts
MIL-C-39029 Military Part Number M39029/4-113 M39029/5-118 M39029/4-111 M39029/5-116 Insertion/ Extraction Tool MIL-I-81969/14-04 Grommet Sealing Plug Part Number (Color) 225-0072-000 (Yellow) 225-0071-000 (Blue)
Contact Size 12
Type Pin Skt. Pin Skt.
Cannon Part Number 030-9185-003 031-9186-003 030-9205-007 031-9206-006
Crimp Tool M22520/1-01 with M22520/1-02 Turret M22520/2-01 with M22520/2-02 Turret M22520/2-01 with M22520/2-23 Turret M22520/2-01 with M22520/2-06 (Socket) Turret M22520/2-09 (Pin) Turret
MIL-I-81969/14-03
16
20
Pin Skt.
030-9173-006 031-9174-004
M39029/4-110 M39029/5-115
MIL-I-81969/14-11
225-0070-000 (Red)
22
Pin Skt.
030 -1975-008 031-1113-008
M39039/11-144 M39029/12-148
MIL-I-81969/14-01
225-1013-000 (Black) MIL-I-81969/14-01
22D
Pin Skt.
030-2042-000 031-1147-000
M39029/58-360 M39029/57-354
Coaxial/Shielded Contacts
Min./Max. O.D. Wire Accom. .122 (3.10) .250 (6.35) Ins./ Ext. Tool CET-C8 225-0085-00 (White) CET-C8 Grommet Sealing Plug Part Number (Color)
Coaxial Coaxial Contacts* 1 59W7 Arrangement Only
Type Plug Receptacle Plug Receptacle
Prefix G G F F
Cannon Part Number 249-5500-012 249-5500-013 249-5500-010 249-5500-011
Cable Accom. RG-316
DWV Voltage 500 VDC
Crimp Tool CCTC8 Outer M22520/2-01 M22520/2-30 CCTC9 Outer M22520/2-01 M22520/2-30
RG-180/U
500 VDC
.122/250
*Plug coaxials go into plug connectors (59W7S inserts with socket contacts). Receptacle coaxials go into receptacle connectors ("P" inserts) with pin contacts (59W7P inserts with pin contacts).
Coaxial Size 12 Contact 71C15 Layout Only
Type
Cannon Part Number
MIL-C-39029 Part Number
Cable Accom.
Min./Max Cable Dia.
Crimp Tool .M22520/5-01 Outer M22520/2-01 Inner
Locator .M22520/5-08 Outer M22520/2-30 Inner
Ins./ Ext. Tool
Grommet Sealing Plug Part Number (Color)
Pin Socket
249-1825-001 249-1826-000
M39029/50-340 M39029/51-341
RG-179U
.081 (2.06) .158 (4.01)
CIET - 12
225-0072-000 (Yellow)
*Pin shielded contacts utilized in receptacle connectors (71C15P inserts). Socket shielded contacts utilized in plug connectors (71C15S inserts).
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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86
MIL-C-83733
Contact Arrangements
DPKA
Face View Pin Insert Shown
9 26
DPK
1 18 27 37 58 79 100 121
5 11 18 17 10
4 9 16
3 8 15
2 7 14
1 6 13 12 15 24 32
7 14 23 31
6 13 22 30
5 12 21 29
4 11 20 28
3 10
2 9
1 8 17 26 16 25
9
8
7
6
5
4
3
2
1
36 47 68 89 110 131
19 18 17 16 15 14 13 12 11 10 30 29 28 27 26 25 24 23 22 21 20 40 39 38 37 36 35 34 33 32 31 51 50 49 48 47 46 45 44 43 42 41
19 18 27
Layout No. of Contacts and Wire Size Service Rating
18 18 #12 l
32 32 #16 l
51 51 #20 l
G131 131 #220 M
DPKB
11 25 38 48 47 24 37 46 23 36 45 10 22 35 44 21 34 20 33 19 32 18 31 17 30 16 29 43 42 28 41 27 40 26 39 2 15 14 1 13 12 19 18 17 16 15 25 G 31 52 51 50 49 48 F 30 14 13 12 11 10 9 24 E 29 23 D 28 41 40 22 C 27 39 38 37 36 8 7 6 5 21 B 26 35 34 33 32 4 3 20 A 2 1
9
8
7
6
5
4
3
47 46 45 44 43 42
Layout No. of Contacts and Wire Size Service Rating
48 30 #16 (1,2,10-15,22-29,35-48), 18#12 (3-9,16-21,30-34)
59W7 52 #20 (1-52) 7 Coax. (A-G) #20: 1500 Coax: 1000 l & 500 VDC (Coax) The 59W7 Layout is sold less coaxial contacts, see page 86 for contact part numbers.
15 14 31 48 30 29 46
13 28 45
12
11 27 26
10 25 42
9 24
8 23
7 22 39
6 21
5 20 37
4 19
3 18
2 17
1 16 33 32 49
14 13 12 11 24 23 22 21 20 10 35 64 9 34 63 8 33 62 7 32 61 6 31 5 41 40 39 38 37 36 53 52 51 50 49 48
4321 19 18 17 16 15 30 29 28 27 26 25
47 64
44 61
43 60 59
41 40 58 57 56
38 55
36
35 34 52 51 50
63 62
54 53
71 70 69 68 67 66 65
47 46 45 44 43 42 60 59 58 57 56 55 54
Layout No. of Contacts and Wire Size Service Rating
64 64 #16 l
71 56#20 (1-4,11-30,36-60,65-71) 15 #12 (5-10,31-56,61-64) l
14 13 12 11 24 23 22 21 20
10
9
8
7
6
5
4321 19 18 17 16 15
17 16 15 14 35 34 33 32 54 53 52 51 70 69 68 78 77 76 75
13 31
12 30 29 48
11
10 28 27 46 63
9 26 45 62
8 25 44
7 24 43 61 60
6 23 42
5 22
4
321 21 20 19 18 39 38 37 36 57 56 55 74 73 72 71
41 40 39 38 37 36 33 30 29 28 27 26 25 32 31 34 35 47 46 45 44 43 42 53 52 51 50 49 48 64 62 61 63 71 70 69 68 67 66 65 60 59 58 57 56 55 54
50 67
49 66
47 64
41 40 58
65
59
Layout No. of Contacts and Wire Size Service Rating
71C15 56 #20 (1-4,11-30,36-60,65-71) 15 Shielded #12 (5-10, 31-35,61-64) #20: 1500: #12 Shielded: 500 1&500 VDC (Coax)
78 38 #20 (1-4,14-21,32-39,51-57, 68-78),40 #16 (5-13, 22-31, 40-50,58-67 l
19 18 17 16 15 14 13 12 11 10 9
8
7
6
5
4
3
2
1 51 78 106 133 161
25
20
15
10
5
1 26 52 79 107
39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81
159
154
149
144
139
134
Layout No. of Contacts and Wire Size Service Rating
101 101 #20 l
161* 161 #22 1000 VDC
27 54 69 98 127 156 185
13
1 14 41 55 84 113 142 171
Layout No. of Contacts and Wire Size Service Rating
G185 185 #22D M
*P0S-ALINE DESIGN In the 161 contact arrangement, the entire pin contact is recessed in and individual cavity in the plug connector. The socket contact is exposed and extends from the connector receptacle face. (Pin insulator accepts socket contacts.)
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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87
MIL-C-83733
Panel Cutout Dimensions
Mounting Styles
PG, SG PC, PF, SF, SX, PX, SK SY,PY S*A, S*B P*A, P*B
Figure 1.
DPK
A E2 B
E
1
E D .562 .004 (14.28 0.10)
2
E
1
.060 .010 RAD. (1.57 0.25) TYP. 4 PLACES
Mounting Styles
SH, SM
Figure 2.
A
.109 MIN. (2.77)
1.095 .005 (27.81 0.13)
.562 .004 (14.28 0.10)
.146 .002 (3.71 0.05) DIA THRU C'SUNK 100 1 To .280 .005 (7.11 0.13) DIA 2 PLACES
B
.060 .010 RAD. (1.57 0.25) TYP. 4 PLACES
Mounting Styles
PM, PH, PZ
Figure 3.
A
.109 (2.77) MIN.
1.095 .005 (27.81 0.13)
.562 .004 (14.28 0.10)
.146 .002 (3.71 0.05) DIA THRU C'SUNK 100 1 To .280 .005 (7.11 0.13) DIA 2 PLACES
B
.060 .010 RAD. (1.57 0.25) TYP. 4 PLACES
MIL-C-83733 Part No./ Mounting Style
DPK Mounting Styles
Figure Ref.
A .004( 0.10) Shell Size A 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) 2.578 (65.48) Shell Size B 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43) 3.875 (98.43)
B .005( 0.13) Shell Size A 2.103 (51.13) 2.103 (51.13) 2.103 (51.13) 2.167 (55.04) 2.167 (55.04) 2.167 (55.04) 2.167 (55.04) 2.095 (53.21) 2.103 (51.13) Shell Size B 3.400 (86.36) 3.465 (88.01) 3.465 (88.01) 3.465 (88.01) 3.465 (88.01) 3.465 (88.01) 3.465 (88.01) 3.400 (86.36) 3.465 (88.01)
D .005( 0.13) Shell Size A 1.022 (25.96) 1.022 (25.96) 1.022 (25.96) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.022 (25.96) Shell Size B 1.022 (25.96) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.022 (25.96) 1.095 (27.81) 1.095 (27.81) Shell Size A .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .320 (8.13) .315 (8.00) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .380 (9.65) .370 (9.40) -
E1 Shell Size B .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .320 (8.13) .315 (8.00) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .380 (9.65) .370 (9.40) Shell Size A .148 (3.76) .144 (3.66) .260 (6.60) .250 (6.35) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .148 (3.76) .144 (3.66) -
E2 Shell Size B .148 (3.76) .144 (3.66) .260 (6.60) .250 (6.35) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .148 (3.76) .144 (3.66) -
M83733/1/5/6
PG, SG, PC, PF,SF SX
1
M83733/2
1
M83733/3
PX
1
M83733/4
SK
1
M8733/7
SY
1
M83733/8
PY
1
M83733/9/10/11
PM, PH PZ SH, SM S*A, S*B, P*A, P*B
2
-
-
-
-
M83733/12
3
N/A
1
.301 (7.65) .294 (7.45)
.301 (7.65) .294 (7.45)
.301 (7.65) .294 (7.45)
.301 (7.65) .294 (7.45)
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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88
MIL-C-83733
Assembly/Shielded Contacts
Socket
249-1826-000/MIL-C-39029/51 Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE .122 MIN. DIA. (3.10) BODY INSULATOR INNER SKT CONTACT
DPK
.148 .002 DIA. (3.75 0.05) .046 .002 (1.16 0.50) .756 MAX. (19.20)
.160 .001 (4.06 0.02)
.187 .002 DIA. (4.74 0.05)
.084 .MIN. DIA. (2.13)
.495 .005 (12.57 0.13)
Pin
249-1826-000/MIL-C-39029/50 Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE .084 MIN. DIA. (2.13) BODY INSULATOR INNER PIN CONTACT .151 MAX. DIA. (3.84)
.148 .002 DIA. (3.75 0.05) .046 .002 (1.16 0.05) .122 MIN. DIA. (3.10) .880 MAX. (22.35)
.187 .002 DIA. (4.74 0.05)
.118 .003 (3.00 0.08) .616 .005 (15.64 0.13)
.094 .001 (2.38 0.02)
Assembly Instructions
.510 .010 (12.95 0.25) FERRULE DIELECTRIC OUTER CONDUCTOR SHALL NOT EXCEED THIS EDGE .340 .010 (8.64 0.25)
.070 .010 (1.78 0.25)
Step 1.
Strip outer jacket to dimensions shown to expose outer conductor.
Step 2.
Slip (or install) ferrule over outer conductor against cable jacket. Exposed portion of the outer conductor must be combed out then folded back over ferrule.
Step 3.
Trim cable to dimensions, as shown. (Ferrule must butt against cable jacket).
.403 REF. (10.24)
INNER CONTACT
Step 4.
Step 5.
Install inner contact against dielectric then crimp contact and center Insert cable,ferrule and inner contact to rear of shell and crimp conductor with a M22520/2-01 cimp tool using a M22520/2-30 into place with M22520/5-03 crimp tool. locator.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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90
MIL-C-83733
Coaxial Contact/Assembly
249-5500-010 Socket* 249-5500-011 PIN* BODY ASSEMBLY INSULATOR, BEAD BODY INSERT RING, OUTER CONTACT, PIN
DPK
NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) MS3198-Q W/L-3198-C1 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks
COAXIAL CABLE RG-180/U OR RG-195/U CONTACT, SOCKET BODY ASSEMBLY STEP 1.
Slide outer ring over cable as shown (Figure 1).
STEP 5.
Slide body assembly over componenets and under shield until firmly bottomed in place. Locate outer ring over shield and against body as shown (Figure 3).
STEP 2.
Strip cable as shown (Figure 1).
13/64 + 1/64 _ (5.16 + 0.40) _ 3/16 + 1/64 _ (4.76 + 0.40) _
STEP 3.
Install body insert, insulatro bed, and contact on cable as shown (Figure 2.)
STEP 6.
With cable and body assembly securely held together, hex crimp the outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. BODY INSERT
5/16 + 1/64 _ (7.94 + 0.40) _
STEP 4.
With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01 (setting number 3) and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must be tightly in place after crimping.
8 INDENT CRIMP CONTACT, PIN OR SOCKET
INSULATOR, BEAD
CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER
*These contacts are used in the F59C7 layout.
HEX CRIMP
BODY ASSEMBLY
249-5500-012 Socket* 249-5500-013 PIN* INSULATOR, BEAD BODY INSERT RING, OUTER SLEEVE HEAT SHRINK CONTACT, PIN BODY ASSEMBLY NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) M22520/2-01 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks
COAXIAL CABLE RG-188/U CONTACT, SOCKET BODY ASSEMBLY STEP 1.
Slide heat-shrink sleeve and outer ring over cable as shown.
STEP 5.
Slide body assembly over componenets and under shield until firmly bottomed in place. Locate outer ring over shield and against body as shown (Figure 3).
13/64 + 1/64 _ (5.16 + 0.40) _ 1/8 + 1/64 _ (3.18 + 0.40) _
STEP 2.
Strip cable as shown (Figure 1). Caution: Do not nick shield wires.
STEP 3.
Install body insert, insulator bead, and contact on cable as shown.
STEP 6.
With cable and body assembly securely held together, hex crimp the outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles.
3/8 + 1/64 _ (9.52 + 0.40) _
STEP 4.
With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01, using setting number 3 and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must be tightly in place after crimping.
BODY INSERT
STEP 7.
The final step is to shrink the heat sleeve in place with a hot air source of 149 C to 327 C (300 F to 621 F) (Figure 3).
8 INDENT CRIMP CONTACT, PIN OR SOCKET CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER
INSULATOR, BEAD
HEX CRIMP
SLEEVE, *These contacts are used in the G59C7 layout. HEAT SHRINK
BODY ASSEMBLY
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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91

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