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www.fairchildsemi.com KA2822CD 3-Phase BLDC Motor Driver Features * 3-phase, full-wave, linear BLDC motor driver with 2 hall sensors * Built-in soft switching drive circuit * 300 or 360 RPM speed control * Snubberless * Built-in chip enable function * Built-in digital speed control circuit * Built-in current limit circuit * Index sensorless * Built-in TSD (Thermal shutdown) * Low saturation voltage * Digital input: TTL, 5V CMOS compatible * Built-in current-mode control circuit (IPEAK: 1A) Description The KA2822CD is a monolithic integrated circuit suitable for a three-phase spindle motor driver of floppy disk drive systems. It can make index signals without an index hall sensor by special rotor magnetization. 28-SSOPH-375 1 Typical Application * 3.5-inch floppy disk drive(FDD) spindle motor driver Ordering Information Device KA2822CD Package 28-SSOPH-375 Operating Temp. 0 ~ 75C 0 ~ 75C KA2822CDTF 28-SSOPH-375 Rev. 1.0.0 (c)2003 Fairchild Semiconductor Corporation KA2822CD Pin Assignments FG INPUT(-) AGC INDEX PULSE WIDTH VOLTAGE REG INDEX BURST INDEX OUTPUT CE 1 2 3 4 5 6 7 28 27 26 25 24 23 22 FG INPUT(+) HALL BIAS CURRENT DETECTION1 V INPUT(-) V INPUT(+) U PHASE OUTPUT V PHASE OUTPUT FIN KA2822D FIN SIGNAL GROUND FG ZERO CROSS FG OUTPUT RPM SELECT CHARGE PUMP OUTPUT OSC INPUT NC 8 9 10 11 12 13 14 21 20 19 18 17 16 15 W PHASE OUTPUT NC U INPUT(+) U INPUT(-) CURRENT DETECTION2 VCC PHASE COMPENSATION 2 KA2822CD Pin Definitions Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 FIN Pin Name FG_INPUT AGC INDEX PULSE WIDTH VOLTAGE REGULATOR INDEX BURST INDEX OUTPUT CE SIGNAL GROUND FG ZERO CROSS FG OUTPUT RPM SELECT CHARGE PUMP OUTPUT OSC INPUT NC PHASE COMPENSATION VCC CURRENT DETECTION2 U INPUT (-) U INPUT (+) NC W PHASE OUTPUT V PHASE OUTPUT U PHASE OUTPUT V INPUT (+) V INPUT (-) CURRENT DETECTION1 HALL BIAS FG INPUT (+) POWER GROUND I/O I I O O O O I O O I O I I I I I O O O I I I I I Pin Function Description Negative input pin FG signal amp. Automatic gain control input pin Index pulse width detection (1.1V) pin Voltage (2.2V) generator output pin Index pulse width detection (1.4V) pin Index pulse output pin Chip enable (Active low) Signal ground FG signal zero cross detection pin FG signal output pin RPM selection pin (L: 300, H: 360rpm) Charge pump output pin 1MHz oscillation input pin No connection Phase compensation cap. connection pin 5V power supply pin Over current detection pin Negative input pin of U phase amp Positive input pin of U phase amp No connection W phase output pin V phase output pin U phase output pin Positive input pin of V phase amp Negative input pin of V phase amp Over current detection pin Hall sensor bias input pin Positive input pin of FG signal amp Power ground 3 KA2822CD Internal Block Diagram CURRENT CURRENT DETECTION2 DETECTION1 17 26 VCC 16 U INPUT (+) 19 U INPUT(-) 18 V INPUT (+) 24 V INPUT(-) 25 AGC 2 + U_AMP - + V_AMP - U_OUT 23 U PHASE OUTPUT Output Control V_OUT 22 V PHASE OUTPUT AGC W_OUT 21 W PHASE OUTPUT HALL BIAS 27 Start-up Hall Zero-cross TSD CE 7 CE CON_AMP 1.3V - + 0.24V 15 FG Zero-cross - 0.69V BUF_AMP + PHASE COMPENSATION FG INPUT(+) 28 FG INPUT(-) 1 FG_AMP + - FG OUTPUT 10 FG ZERO CROSS 9 Timing Detector VOLTAGE REG. INDEX BURST 4 2.2V 5 OSC Rpm_select 11_divider Speed Control Burst_time Circuit Pulse_width Adjustment 6 INDEX OUTPUT INDEX PULSE WIDTH CHARGE PUMP OUTPUT 3 Charge Pump 12 OSC INPUT 13 14 NC 11 RPM SELECT 8 SIGNAL GROUND FIN 20 NC 4 KA2822CD Equivalent Circuits U_amp, V_ amp input U, V, W drive output and current detection 1, 2 vcc vcc 5k (17Pin, 26Pin) vcc 2.5k 2.5k (18Pin, 25Pin) VCC (16Pin) (19Pin, 24Pin) U (23Pin) V (22Pin) W (21Pin) 40k 40k 40k FG input and FG output OSC input vcc vcc 0.5k (1Pin) 0.5k (28Pin) vcc vcc 0.1k (13Pin) 50pF 5k 1k vcc vcc 25k vcc (10Pin) CE input Hall bias input and voltage regulator output vcc vcc vcc CE (7Pin) (27Pin) vcc 2.9V vcc vcc (4Pin) 3k 2.2V 5 KA2822CD Equivalent Circuits Index pulse width detection output Phase compensation and current detection 1, 2 vcc vcc vcc (15Pin) (3Pin) vcc vcc vcc vcc vcc 2k (17Pin, 26Pin) 2k RPM select input AGC input vcc vcc vcc AGC (2Pin) 6k (11Pin) vcc vcc To U amp, V amp (Current control) Index output Index burst output vcc (6Pin) vcc vcc 2k vcc 1.4V (5Pin) 6 KA2822CD Equivalent Circuits FG zero cross output vcc vcc vcc (9Pin) Charge pump output vcc vcc vcc to IIL Circuit (12Pin) vcc Charge pump Buffer amp 7 KA2822CD Absolute Maximum Rating (Ta=25C) Parameter Maximum power supply voltage Maximum input voltage Maximum output current Normal output current Power dissipation Operating temperature Junction temperature Storage temperature Symbol VCCMAX VINMAX IOMAX IO PD TA TJ TSTG Value 7.0 0 ~ VCC 1 0.7 1.5 0 ~ 75 150 -55 ~ +125 Unit V V A A W C C C Power Dissipation Curve 2.0 1.5 1.0 0.5 0 Power Dissipation : PD[W] 0 25 50 75 100 125 150 175 Ambient temperature, Ta [C] Power dissipation decreases in the rate of 12.0mV / C when mounted on 50mm x 50mm x 1mm PCB (Phenolic resin material) and used above Ta=25C. Recommended Operating Conditions (Ta=25C) Parameter Supply voltage Ambient operating temperature range Symbol VCC Ta Min. 4.5 0 Typ. 5.0 Max 5.5 70 Unit V C Temperature Characteristic Parameter Thermal shutdown temperature NOTE: Design reference value note Symbol TSD Min. 125 Typ. 150 Max - Unit C 8 KA2822CD Electrical Characteristics (Ta=25C, VCC=5V, unless otherwise specified) Parameter SUPPLY CURRENT Supply current 1 Supply current 2 CHIP ENABLE Input current Input low voltage Input high voltage RPM SELECT Input current Input low voltage Input high voltage HALL AMP Input resistance note Common mode input voltage range Differential input voltage range START-UP Hall bias voltage 1 Hall bias voltage 2 Reference voltage Bias off current OUTPUT AMP Leakage current Saturation voltage 1 Saturation voltage 2 BUFFER & CONTROL AMP Voltage gain 1 note Reference voltage 1 Reference voltage 2 Notes: Design reference value note note note note Symbol Conditions VCC=5.5V CE=H, RPM=L VCC=5.5V, CE=L CE=0~5V CE=0~5V IH=4mA, CE=L IH=10mA, CE=L IO=1mA, CE=L VH=5.5V, CE=H IO=0.35A IO=0.7A Current limiter voltage Control begin voltage Min. Typ. Max. Unit ICCO ICC ICE VCEL VCEH IRPM VRPML VRPMH RIN VCOM VDIF VHB1 VHB2 Vref IHOFF ICER Vsat1 Vsat2 GCT1 Vref1 Vref2 3.5 3.5 1 2.0 140 2.3 2.7 1.7 - 1.0 15 5 5 10 2.5 2.9 2.2 5 0.5 1.0 1.3 -11 0.69 2.0 23 10 1.0 10 1.0 VCC 420 2.7 3.1 2.7 10 1 1.2 1.8 - mA mA A V V A V V k V mVPP V V V A mA V V dB V V 0.205 0.208 0.210 9 KA2822CD Electrical Characteristics (Continued) (Ta=25C, VCC=5V, unless otherwise specified) Parameter CHARGE PUMP Charge current Discharge current Current ratio Off current Clamp voltage FG AMP Output DC voltage note Voltage gain 2 Input voltage range Noise margin 1 Noise margin 2 note note note note note Symbol ICP- ICP+ IR IOFF VCLP VFG GFG VIN ND NC N1 N2 FD IBI VTH1 VTH2 ICT2 VTH3 IOH VO1 Conditions RPM=L RPM=L ICP+ / ICP- VCP=0.63V Differential noise Common mode noise RPM=L RPM=H RPM=L RPM=H IO=1mA Min. -15 15 0.9 1.0 24 2.0 1.2 1.05 -19 0.9 - Typ. -20 20 1.0 1.3 1.3 34 1666.5 1388.5 1.0 1 1.45 1.3 -25 1.1 1 0.2 Max. -25 25 1.1 50 1.5 1.6 44 20 0.5 0.5 1.1 2 1.7 1.55 -36 1.3 2 0.4 Unit A A nA V V dB mVP-P mVP-P VP-P MHz A V V A V A V SPEED CONTROL Count range 1note Count range 2 note Operating freq. BURST ADJUSTMENT Input current Threshold voltage 1 Threshold voltage 2 PULSE WIDTH ADJUSMENT Ct2 charge current Threshold voltage 3 INDEX OUTPUT Output leakage current note Output low voltage Notes: Design reference value 10 KA2822CD Application Information 1. Chip Enable This function turns on or off all blocks by low or high signal (active low). 2. U, V And W Phase Output Amp These ampilifiers drive three output phases - U, V, and W which have 120 degree phase differences with each other. The three phase waveforms are made with the two hall sensor signals by synthesizing the third phase signal. 3. Speed Control Part This function compares the real motor rotation frequency with the 300 or 360Hz pulse divided from 1MHz clock pulse for removing speed error when the motor is 'on' and speed error is detected by PLL. The speed error is sent to the charge pump, which repeats charging and discharging by the error. The charge pump output controls the output current to keep a stable rotational speed. 4. Sensorless Index Signal Generation KA2822CD can make index signals without an index hall sensor by special rotor magnetization. 11 KA2822CD Typical Application Circuits +5V 220nF 1 1 SW1 DISK_IN W_P CURRENT DETECTION2 H_D SW2 100 CURRENT DETECTION1 100nF VCC LED HU U INPUT(+) U INPUT(-) U PHASE OUTPUT 23 22 21 15 1.8M V PHASE OUTPUT U V 19 18 24 25 27 2 16 17 26 HV V INPUT(+) V INPUT(-) HALL BIAS AGC W PHASE OUTPUT W PHASE COMPENSATION +5V 10k CE 47nF 47nF CE FG_INPUT(+) FG_INPUT(-) FG ZERO CROSS 7 28 1 9 4 KA2822D 6 3 12 INDEX OUTPUT OSC INPUT 100nF CHARGE PUMP OUTPUT 10nF 100nF 56k VR VOLTAGE REGULATOR INDEX BURST 47nF 5 13 11 OSC INPUT SIGNAL GROUND RPM SELECT 8 330k 47k 1MHz RPM_SEL INDEX 12 KA2822CD 13 KA2822CD DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury of the user. www.fairchildsemi.com 4/18/03 0.0m 001 Stock#DSxxxxxxxx 2003 Fairchild Semiconductor Corporation 2. A critical component in any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. |
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