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STR-S6525 OFF-LINE SWITCHING REGULATOR - WITH POWER MOSFET OUTPUT DRAIN 1 OSC. FAULT LATCH Data Sheet 28102.11 SOURCE 2 R COMMON 3 S The STR-S6525 is specifically designed to meet the requirement for increased integration and reliability in off-line flyback converters operating in a constant OFF-time mode. The device incorporates the primary control and drive circuit with a discrete avalanche-rated highvoltage power MOSFET. Crucial system parameters such as maximum ON time and OFF time are fixed during manufacture. Local control circuit decoupling and layout are optimized within the device. Cycle-by-cycle current limiting, soft start, under-voltage lock-out with hysteresis, over-voltage protection, and thermal shutdown protect the device during all normal and overload conditions. Over-voltage protection, thermal shutdown, or an external fault signal be latched. The dual requirements of dielectric isolation and low transient thermal impedance and steady-state thermal resistance are satisfied in an overmolded single-in-line power package. Proven in substantial volumes, this device and its fixed-frequency counterparts represents a significant advance in off-line SMPS reliability growth and integration. SYNC 4 FAULT V IN 5 UVLO FDBK 6 REF. SOFT START FAULT-LATCH TRIGGER OVER-CURRENT PROTECTION 7 8 + 9 Dwg. PK-002-1 ABSOLUTE MAXIMUM RATINGS Supply Voltage, VIN ........................... 35 V Drain-Source Voltage, VDS .............. 600 V Continuous Drain Current, ID ............ 6.0 A 1 ms Single-Pulse Drain Current, IDM ................................................. 24 A Single-Pulse Avalanche Energy, EA .............................................. 400 mJ Fault-Latch Trig. Input Current, IFL 1.0 mA dc 25%, IFLM ........................... -50 mA Feedback Input Current, IFDBK ........ 20 mA Soft-Start Output Current, ISS ....... -3.0 mA Over-Current Protection Voltage, VOCP ............................................. 3.5 V Insulation Voltage,VWM(RMS) ........... 2000 V Package Power Diss., PD ........ See Graph FET Junction Temperature, TJ ...... +150C Internal Frame Temperature, TF ... +125C Operating Temperature Range, TA ............................... -20C to +125C Storage Temperature Range, Tstg ............................. -30C to +125C s Over-Molded SIP with Integral Isolated Heat Spreader s External Synchronization Capability Always order by complete part number: STR-S6525 . I D C S N O F I T U N D E R P N E UY DL O N O T C E C FEATURES s Constant OFF-Time Converter Operating Mode s Avalanche-Rated Power MOSFET Switch s Pulse-by-Pulse Current Limiting s Latched Over-Voltage and Thermal Protection s Maximum ON Time and OFF Time Set During Manufacture s Internal Under-Voltage Lockout with Hysteresis R O R F E R E -- TM STR-S6525 OFF-LINE SWITCHING REGULATOR FUNCTIONAL BLOCK DIAGRAM V IN 5 UVLO OVER-VOLT. PROTECT SOFT START 2 k 7 REF. R FAULT LATCH S Q 1 2 DRAIN SOURCE TSD OSC. TRIGGER 0.01 F 1 k Rtoff Rton 0.01 F OVER-CURRENT PROTECTION FAULT-LATCH TRIGGER 8 + 0.75 V 1000 pF 9 20 k 3 COMMON 6 FDBK 4 SYNC Dwg. FK-002-1 ALLOWABLE PACKAGE POWER DISSIPATION 60 100 MAXIMUM SAFE OPERATING AREA ALLOWABLE PACKAGE POWER DISSIPATION in WATTS 54 W MOUNTING SURFACE TEMPERATURE t 30 LIMITED BY r DS(on) 10 DRAIN CURRENT in AMPERES 40 RECOMMENDED MAX. FRAME TEMP. = +100C tw =1 LIMITED BY FRAME TEMP. = +125C MAX. 20 1.0 NO HEAT SINK NATURAL COOLING TA = +25C HE AT SIN K FREE AIR 3.2 W 0 20 60 100 TEMPERATURE in C 140 Dwg. GK-003-2 0.3 0.1 3.0 10 30 100 300 1000 Dwg. GK-004-4 DRAIN-TO-SOURCE VOLTAGE in VOLTS 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright (c) 1994 Allegro MicroSystems, Inc. TM LIMITED BY V DS max 3.0 ms SIN GL EP UL SE w= 0.1 ms SIN GL EP UL SE IN FIN ITE STR-S6525 OFF-LINE SWITCHING REGULATOR 600 ALLOWABLE AVALANCHE ENERGY in mJ 500 SINGLE PULSE DRAIN CURRENT = 5 A SUPPLY VOLTAGE = 50 V ALLOWABLE AVALANCHE ENERGY 400 300 200 100 0 0 20 40 80 120 60 100 STARTING CHANNEL TEMPERATURE in C 140 160 Dwg. GK-009-1 ELECTRICAL CHARACTERISTICS at TA = +25C, VIN = 18 V, voltage measurements are referenced to Common (pin 3) (unless otherwise noted). Characteristic On-State Voltage Under-Voltage Lockout Over-Voltage Threshold FET Leakage Current FET ON Resistance Output Fall Time Maximum ON Time Minimum OFF Time Over-Current Threshold Feedback Threshold Soft-Start Voltage Sync. Trigger Threshold Volt. Fault-Latch Trig. Threshold Fault-Latch Holding Current Fault-Latch Reset Voltage Insulation RMS Voltage Supply Current Thermal Shutdown Thermal Resistance Symbol V INT V INQ VOVP(th) IDSS rDS(on) tf ton toff VOCP(th) V FDBK(th) V SS VSYNC(th) V FL(th) IINH V INQ VWM(RMS) IIN(ON) IIN(OFF) TJ RJM Test Conditions Turn-on, increasing VIN Turn-off, decreasing VIN VDS = 600 V VGS = 10 V, ID = 3 A VDD = 200 V, ID = 5 A, 10% to 90% VDS IFDBK = 0 Limits Min. Typ. Max. 14.4 - 17.6 9.0 - 11 26 - 31 - - 300 - 1.0 1.25 - - 250 27 - 33 50 - 62 700 - 800 - 750 - 8.7 - 9.7 - 3.0 - 680 - 880 - 340 400 6.5 - 8.5 2000 - - 9.0 - 125 - - - 150 2.0 15 200 - - Units V V V A ns s s mV mV V V mV A V V mA A C C/W VIN reduced from 31 V to 8.5 V IIN 20 A, VIN reduced from 31 V All terminals simultaneous reference metal plate against backside Operating Start up, VIN =14 V FET junction to mounting surface NOTES: Negative current is defined as coming out of (sourcing) the specified device terminal. Typical Data is for design information only. STR-S6525 OFF-LINE SWITCHING REGULATOR TYPICAL CHARACTERISTICS 50 40 ON TIME in s 30 20 10 0 0 0.2 0.4 0.6 0.8 1.0 Dwg. GK-019 FEEDBACK CURRENT in mA 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 TM STR-S6525 OFF-LINE SWITCHING REGULATOR TYPICAL APPLICATION WARNING: lethal potentials are present. See text. + OUTPUT 5 STR-S6525 R 1 + 2 S 7 Q + VOLTAGE SENSE FULL-BRIDGE RECTIFIER AC INPUT + - OUTPUT 5 8 + 9 3 6 4 150 TURN ON TO PIN 6 TO PIN 8 Dwg. EK-001 APPLICATIONS INFORMATION WARNING -- These devices are designed to be operated at lethal voltages and energy levels. Circuit designs that embody these components must conform with applicable safety requirements. Precautions must be taken to prevent accidental contact with power-line potentials. Do not connect grounded test equipment. The use of an isolation transformer is recommended during circuit development and breadboarding. The power MOSFET outputs of these devices are similar to the International Rectifier type IRFBC40. These devices feature an excellent combination of fast switching, ruggedized device design, low on-resistance, and cost effectiveness. Recommended mounting hardware torque: 4.34 - 5.79 lbf*ft (6 - 8 kg*cm or 0.588 - 0.784 Nm). Recommended metal-oxide-filled, alkyl-degenerated oil base, silicone grease: Dow Corning 340, or equivalent STR-S6525 OFF-LINE SWITCHING REGULATOR Dimensions in Inches (for reference only) 0.953 0.008 0.610 0.008 T M REF. 0.130 o 0.008 0.216 0.008 0.118 1.49 0.012 0.709 0.008 0.130 0.004 0.276 0.016 0.216 1 0.033 +0.008 -0.004 0.016 9 0.100 0.004 0.026 0.177 0.028 +0.008 -0.004 PACKAGE CENTER LEAD CENTER Dwg. MK-003-9 in NOTE: Exact body and lead configuration at vendor's option within limits shown. 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 TM STR-S6525 OFF-LINE SWITCHING REGULATOR Dimensions in Millimeters (controlling dimensions) 24.2 0.2 15.5 0.2 3.0 T M REF 3.3 o 0.2 5.5 0.2 23.0 0.3 18.0 0.2 3.3 0.1 7.0 0.4 5.5 1 0.85 +0.2 -0.1 0.4 9 2.54 0.1 0.65 +0.2 -0.1 4.5 0.7 PACKAGE CENTER LEAD CENTER Dwg. MK-003-9 mm NOTE: Exact body and lead configuration at vendor's option within limits shown. The products described here are manufactured in Japan by Sanken Electric Co., Ltd. for sale by Allegro MicroSystems, Inc. Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. reserve the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the design of their products. The information included herein is believed to be accurate and reliable. However, Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. assume no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use. STR-S6525 OFF-LINE SWITCHING REGULATOR POWER CONVERSION/POWER MANAGEMENT SELECTION GUIDES SWITCHING REGULATOR PMCMs Part Number* 3002M 3004M S5703 S5707 S5708 F6624 F6626 F6628 F6652 F6653 F6654 F6656 F6672 F6674 F6676 S6703 S6704 S6707 S6708 S6709 8033S 8050S 8090S 8120S 8150S Application 5 V Switching Regulator and a 9 V Switching Regulator 5 V Switching Regulator and Dual 9 V Switching Regulator Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback converter Quasi-Resonant Flyback Converter Quasi-Resonant Flyback Converter 3.3 V Switching Regulator 5.0 V Switching Regulator 9.0 V Switching Regulator 12 V Switching Regulator 15 V Switching Regulator VI 7.0-33 V 7.0-33 V 110/120 V 85-265 V 220/240V 85-265 V 220/240 V 100/120 V 100/120 V 100/120 V 85-265 V 85-265 V 85-265 V 85-265 V 200/220 V 85-265 V 85-265 V 110/120V 110/120 V 85-265 V 220/240 V 85-265 V 220/240 V 85-265 V 220/240 V 5.5-28 V 7.0-40 V 12-40V 15-40 V 18-40 V Max PO - - 140 W 90 W 140 W 120 W 180 W 130 W 190 W 290 W 86 W 120 W 190 W 300 W 50 W 76 W 115 W 140 W 100 W 90 W 140 W 120 W 180 W 160 W 220 W - - - - - Power Switch 500 mA Bipolar 400 mA Bipolar 500 mA 2 x 400 mA 6A 6A 7.5 A 0.92 0.58 0.35 2.8 1.95 1.15 0.71 7.7 4.49 2.81 6A 5A 6A 7.5 A 10 A 3A 3A 3A 3A 3A Bipolar Bipolar Bipolar Bipolar Bipolar MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET Bipolar Bipolar Bipolar Bipolar Bipolar Bipolar Bipolar Bipolar Bipolar Bipolar - - - - 500 V 850 V 850 V 450 V 450 V 450 V 650 V 650 V 650 V 650 V 900 V 900 V 900 V 500 V 500 V 850 V 850 V 850 V - - - - - * Complete part number includes additional characters to indicate operating temperature range and/or package style. Also includes linear regulator output for 15.7 V at 1.0 A. POWER CONVERSION/POWER MANAGEMENT 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 TM |
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